How to correctly choose the material of electromagnetic flow meter

In order to prevent water resources from being polluted, improve living conditions and protect scarce water resources, most cities have established drinking water projects and sewage treatment plants. In the process of sewage treatment and discharge, the measurement of sewage flowmeter is an important problem. In the process of sewage metering, the selection of sewage flowmeter is very important.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

Electromagnetic flowmeter is a kind of high precision, high reliability and long service life flow surface, which is composed of two parts: the sensor that directly contacts the pipeline medium and the upper end signal converter.

Electromagnetic flowmeter is widely used in the industrial field, in order to make the electromagnetic flowmeter work stable and reliable, accurate measurement, installation needs to be installed in accordance with the correct method.

Electromagnetic flowmeter in the use process will produce some faults affect the normal work of the instrument, how to find the cause behind the fault is a very important work, we need to identify through a variety of different types of detection methods, in general, we for electromagnetic flowmeter routine testing, usually including electrode contact resistance, electrode polarization voltage, Signal cable interference, the determination of whether there is a grounding potential and the flow of stray current in the pipeline five aspects, these five aspects can be carried out separately, in fact, but also interrelated, any change in the factor may cause other changes, this reminds everyone in the detection of special attention:

The role of electromagnetic flow meter grounding in actual installation. Compared with other flowmeter products, electromagnetic flowmeter has high precision, reliable performance, stable work and excellent anti-interference ability. However, as a precision instrument, in order to meet these high requirements, it is necessary to have strict installation requirements, this article will introduce the electromagnetic flowmeter grounding wire that is often not paid attention to when installing.

Because of the different ways of sewage discharge, the model selected by the sewage flowmeter is also different, there are two ways of general sewage, one is discharged through the pipeline, and the other is discharged through the ditch.

Electromagnetic flowmeter in the industry has achieved good results, then as the core accessories of electromagnetic flowmeter – electrode, electrode is contact with the measured medium more accessories, then the cleaning details of the electrode is a crucial point, of course, also pay attention to a certain method.

Compared with other flow measuring instruments, electromagnetic flowmeters have the following outstanding advantages

Drainage flowmeter, sewage outfall flowmeter installation position

Once the installation location is determined, the next step is preparing the piping system. Ensure that the pipeline is clean and free from debris that could interfere with the operation of the flowmeter. In some cases, straight pipe runs are recommended both upstream and downstream of the flowmeter to allow for proper fluid flow development and stabilization. This helps in achieving optimal measurement accuracy.

The electromagnetic flowmeter should be installed with the flow direction aligned with the arrow on the flowmeter body. Proper orientation ensures that the magnetic field generated by the flowmeter’s coils is perpendicular to the fluid flow, allowing for accurate measurements. Additionally, it is essential to properly ground the flowmeter to minimize electrical noise and interference, ensuring the stability of the measurement signals.

The installation process involves securely mounting the flowmeter on the piping system using appropriate brackets or supports. Care should be taken to align the flowmeter properly and tighten all connections to prevent leaks. Adequate sealing measures must be implemented to prevent ingress of moisture or contaminants into the flowmeter, which could adversely affect its performance.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

In the use of electromagnetic flowmeter measurement, we often have to consider how to deal with the problem of receiving no signal or signal is too weak, we should look for reasons from the following possible problems:

The correct selection of electromagnetic flowmeter is the prerequisite to ensure the good use of electromagnetic flowmeter. What kind of electromagnetic flowmeter should be selected should be determined according to the physical and chemical properties of the measured body medium, so that the diameter of the electromagnetic flowmeter, flow range, lining material, electrode material and output current, etc., can adapt to the nature and flow requirements of the measured body.

Electromagnetic flowmeter is a kind of instrument to measure the flow of conductive fluid by using Faraday’s law of electromagnetic induction according to the electromotive force generated by the flow cutting magnetic field line. The common faults of electromagnetic flowmeter are: no display, inaccurate flow measurement, air traffic control alarm, system alarm, upper and lower limit alarm, etc.

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied.

Electromagnetic flow meter, also known as a magmeter, operates on the principle of electromagnetic induction to measure the flow rate of conductive fluids, such as water or other liquids with a certain level of electrical conductivity. Here’s a basic explanation of the principle behind electromagnetic flow meters:

When using electromagnetic flowmeters in the field, it’s important to perform regular checks and maintenance to ensure accurate and reliable flow measurements. Here are some key parameters to check and consider in the field for electromagnetic flowmeter use:

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

Fixed the electromagnetic flowmeter for periodic visual inspection, check the environment around the instrument, clean dirt, ensure that no water and other substances, check whether the wiring is good, check whether the electromagnetic flowmeter near the new installation of strong electromagnetic field equipment or a new wire across the instrument.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

Impurities in the medium flowing through electromagnetic flowmeters can have several effects on their performance and accuracy. While electromagnetic flowmeters are known for their versatility and ability to handle a variety of fluids, the presence of certain impurities may impact their operation. Here are some potential effects:

What fault will occur during the debugging period of the plug-in electromagnetic flowmeter, the split electromagnetic flowmeter and the initial debugging fault, but once the fault is improved, it will generally not occur again under the same conditions.

Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

Performance Technical parameter
Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type Integral type, remote type, submersible type, ex-proof type
Medium Temperature -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature -20~+60deg C
Ambient Humidity 5-100%RH(relative humidity)
Measuring Range Max 15m/s
Conductivity >5us/cm
Protection Class IP65(Standard); IP68(Optional for remote type)
Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal 4-20mA/Pulse
Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX

The performance excellence of electromagnetic flowmeters is further underscored by their low maintenance requirements. The absence of mechanical components in direct contact with the fluid minimizes wear and tear, reducing the need for frequent maintenance interventions. This not only enhances the longevity of the flowmeter but also translates into cost savings for industries where operational efficiency is paramount.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa… Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type

Electromagnetic flowmeters can achieve remote communication through various digital communication protocols. These protocols allow flowmeter data to be transmitted to remote monitoring systems, control rooms, or other devices for real-time monitoring, analysis, and control. Some common digital communication protocols used for remote communication with electromagnetic flowmeters include:

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied. However, in the process of use, due to the influence of many factors, it is easy to cause the inaccurate measurement results of the electromagnetic flowmeter. So what are the reasons for the error of the electromagnetic flowmeter?

Intelligent electromagnetic flowmeter has a pivotal position in liquid measurement with high measurement accuracy and stable performance. It can be seen everywhere, today we mainly talk about the intelligent electromagnetic flowmeter in daily use, which parts – electrode related maintenance points:

electromagnetic flowmeters are employed in HVAC (heating, ventilation, and air conditioning) systems to measure the flow of water or other fluids used for temperature control. The precision and reliability of these flowmeters ensure optimal performance of HVAC systems, leading to energy savings and improved comfort in various buildings and facilities.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)