Classification of split electromagnetic flow meters

Today we bring you an introduction to the cleaning method of the plug-in electromagnetic flowmeter.

Selecting the right electromagnetic flowmeter involves considering various factors to ensure it meets the specific requirements of your application. Here’s a step-by-step guide to help you choose an electromagnetic flowmeter:

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied. However, in the process of use, due to the influence of many factors, it is easy to cause the inaccurate measurement results of the electromagnetic flowmeter. So what are the reasons for the error of the electromagnetic flowmeter?

Electromagnetic flowmeter is composed of electromagnetic flow sensor and electromagnetic flow converter. The main components are measuring tube, electrode, excitation coil, iron core and yoke, housing. The measuring tube of the sensor is a short non-magnetic alloy tube lined with insulating material.

The installation direction of the electromagnetic flowmeter is not particularly strict requirements, generally horizontal, vertical or inclined can be unlimited. However, it must be reminded that in order to ensure that the pipeline is full of the measured medium, that is, the “full tube” state, it is recommended to install vertically, flow from bottom to bottom, especially for liquid-solid two-phase fluids, it must be installed vertically.

Electromagnetic flowmeter in use, we need to pay attention to what? Today for you to do a simple description, I hope you pay attention to the following points about the maintenance of electromagnetic flowmeters:

One notable advantage of electromagnetic flow meters is their ability to measure bidirectional flow accurately. As the induced voltage is directly proportional to the fluid’s velocity, these meters are highly responsive to changes in flow rates, enabling real-time monitoring and control. Additionally, electromagnetic flow meters are not affected by factors such as temperature, pressure, or viscosity, ensuring consistent and reliable performance across diverse operating conditions. This working principle, coupled with their durability and low maintenance requirements, makes electromagnetic flow meters a preferred choice in industries requiring precise and stable flow measurements.

Electromagnetic flowmeters find applications in numerous industries due to their adaptability and precision. They are extensively used in water and wastewater management for monitoring water distribution, sewage treatment, and environmental compliance. In chemical and petrochemical industries, these flowmeters excel in measuring the flow of corrosive and abrasive liquids. The food and beverage sector benefits from their accuracy in ensuring consistent liquid measurements during production processes. In pharmaceutical manufacturing, electromagnetic flowmeters contribute to the precise control of liquid ingredients, while in mining and minerals processing, they help optimize the efficiency of slurry flow.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse
Communication: RS485(Standard), HART(Optional),GPRS/GSM (Optional)

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

The grounding ring is a crucial component in the installation of an electromagnetic flowmeter as it helps establish proper grounding and ensures accurate and reliable measurements. Here’s a general guide on how to install an electromagnetic flowmeter grounding ring:

The measuring principle of intelligent electromagnetic flowmeter is Faraday’s law of electromagnetic induction, which measures the flow of conductive fluid according to the electromotive force induced by the conductive fluid through the external magnetic field. The main components of the sensor are: measuring tube, electrode, excitation coil, iron core and yoke shell.

electromagnetic flowmeters have a wide range of applications across diverse industries, addressing the need for accurate and efficient fluid flow measurement in fields as varied as water management, industrial processes, energy production, environmental monitoring, and HVAC systems. Their adaptability and reliability make them indispensable tools in ensuring precise fluid flow measurements for improved process control and operational performance.

Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

Electromagnetic flowmeter installation instructions, how to install electromagnetic flow meter?

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied.

Electromagnetic flowmeters exhibit remarkable performance even in challenging environmental conditions. Their construction materials are often chosen for their corrosion resistance, enabling these devices to withstand harsh chemicals and extreme temperatures. This robustness ensures continuous and reliable operation, making electromagnetic flowmeters suitable for demanding industrial applications where other flow measurement devices might struggle to perform consistently.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeter is a kind of high precision, high reliability and long service life flow surface, which is composed of two parts: the sensor that directly contacts the pipeline medium and the upper end signal converter.

Selecting the right electromagnetic flowmeter is crucial for accurate and reliable measurement of fluid flow in various industrial applications. One key consideration in the selection process is the type of fluid being measured. Electromagnetic flowmeters are suitable for a wide range of conductive fluids, such as water, acids, and slurries. Their performance can be affected by factors like conductivity and the presence of suspended solids, making it essential to choose a flowmeter that is compatible with the specific fluid characteristics.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s

Usually there is more or less a mixture in the fluid in the measurement of some occasions. In general, in the presence of a small bubbling flow of oil and gas bubbles, it is still able to work normally, but the measurement is a fusion of the volume of oil bubbles, if the proportion of oil and gas rises to have caused a projectile flow, then the electrode may be covered by gas, resulting in the circuit is disconnected, the output shake is more likely to be directly damaged.

In the field of industrial processes, electromagnetic flowmeters are extensively employed for measuring the flow of liquids such as chemicals, acids, and slurries. Their capability to handle corrosive fluids and resist wear makes them invaluable in industries like chemical manufacturing, pharmaceuticals, and food and beverage production. In these applications, electromagnetic flowmeters contribute to process optimization, ensuring precise control of fluid volumes and enhancing overall operational efficiency.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

The reason why the measurement error is large is that the amount of oil and suspended matter in the water from the sewage station is high, and the treated sewage has a small amount of oil and suspended matter in the water, and the error of electromagnetic flowmeter measurement is also small.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Electromagnetic water meters offer several advantages in water measurement applications, particularly in industrial and municipal settings. Here are some key advantages of electromagnetic water meters:

The installation direction of the electromagnetic flowmeter is not particularly strict requirements, generally horizontal, vertical or inclined can be unlimited. However, it must be reminded that in order to ensure that the pipeline is full of the measured medium, that is, the “full tube” state, it is recommended to install vertically, flow from bottom to bottom, especially for liquid-solid two-phase fluids, it must be installed vertically. If the site only allows horizontal installation, it must be ensured that the two electrodes are in the same horizontal plane, and the axis of the electrode must be approximately horizontal, because the electrode at the bottom is easily covered by sediment, and the top electricity is easily wiped by the occasional bubble in the liquid, covering the electrode surface and making the output signal fluctuate. The following lists the matters that need attention in the installation of electromagnetic flowmeters:

The electromagnetic flowmeter uses the principle of Faraday’s electromagnetic induction law to calculate the flow rate by measuring the induced potential generated by the conductive liquid flowing in the magnetic field, and has the advantages of high precision, no mechanical wear, and two-way measurement.

After the initial debugging and normal operation for a period of time, the split electromagnetic flowmeter fails in the operation process, the common causes of failure are: the internal flow sensor connection layer, lightning strikes, environmental changes. Below, the staff of the flowmeter manufacturer will lead you to understand some common faults of the split electromagnetic flowmeter.

Electromagnetic flowmeter as a widely used precision instrument products, whether it is the purchase, installation and commissioning and use process need to spend a lot of energy, then, the use of electromagnetic flowmeter should pay attention to what problems?

1. The sensor structure of the electromagnetic flowmeter is simple, and there are no moving parts in the measuring tube, nor any throttling parts that hinder the flow of fluid. So when the fluid through the flow timing will not cause any additional pressure loss, electromagnetic flowmeter is a very low energy consumption flow meter.