What are the installation steps for the insertable thermal gas mass flowmeter

The thermal gas mass flowmeter is an instrument for measuring fluid flow by using the principle of heat conduction. The instrument uses constant temperature difference method to accurately measure the gas mass flow.

Thermal gas mass flowmeter, gas flow measurement without temperature and pressure compensation, measurement is convenient and accurate.

The thermal gas flowmeter has many remarkable characteristics, which make it widely used in the field of gas flow measurement. The following are the main features of thermal gas flowmeters:

One of the key advantages of thermal mass flow meters is their quick response time, enabling real-time monitoring and control of gas flow in dynamic processes. Moreover, these meters are known for their low pressure drop, minimizing energy consumption and preserving the efficiency of the overall system. With no moving parts, thermal mass flow meters also offer low maintenance requirements, reducing downtime and operational costs for industries relying on precise gas flow measurements.

Response speed: 1s
Output signal: 4-20mA (Photoelectric isolation, large load 500Ω)、
pulse、RS-485 (photoelectric isolation)、HART agreement
Alarm: 1-2 relay normally open contact、10A/220V/AC、*/30V/DC
Type of supply: Separate structure, integrated structure
Pipe material: Carbon steel, stainless steel, plastic, etc
Field display: Four lines of Chinese liquid crystal display
Display content: Mass flow, standard volume flow, cumulative flow, standard time, cumulative running time, standard flow rate, etc
Protection grade: IP65
Sensor material: Stainless steel Stainless steel, carbon steel

When selecting a thermal mass flowmeter, several important factors should be taken into consideration to ensure it meets the requirements of the application and provides accurate and reliable measurements. Here are key points to pay attention to:

Check Power Supply: Ensure that the flowmeter is receiving power from the power supply source. Verify that the power supply is operational, and check the connections between the flowmeter and the power source. If necessary, measure the voltage at the flowmeter terminals to confirm proper power supply.

Thermal gas mass flowmeter is the use of fluid flowing through the pipe heated by an external heat source when the temperature field changes, is a high-sensitivity, high-precision gas measurement instrument, in the gas flow measurement conditions, good stability, used for gas process control and gas flow measurement one of the most used instruments.

In fields such as industrial production, energy management, and environmental monitoring, the measurement of gas flow directly affects process control, energy consumption optimization, and safe operation. Traditional mechanical flowmeters are often limited by factors such as pressure and temperature changes when measuring gas flow, resulting in insufficient accuracy. The thermal gas mass flowmeter, with its unique working principle and technical advantages, is becoming the new industry standard for gas flow measurement.

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure flow. The instrument adopts constant temperature difference method for gas mass flow sensor part consists of two reference platinum resistance temperature sensors. Using a bridge loop, one sensor measures the flow temperature and the other maintains a constant temperature difference above the fluid temperature, allowing flow measurement under high temperature and high pressure conditions.

Thermal gas mass flow meter is used to measure and control the gas mass flow meter, different from other gas flow meters, do not need to carry out pressure and temperature correction, directly measure the gas mass flow.

In the industrial field, companies need to use natural gas, hydrogen and other gas in many process production, sometimes also need oxygen, nitrogen, argon and other made of gas, this part of the gas cost needs to be controlled and monitored, and the selection of monitoring instruments need to consider various issues:

What are the advantages and precautions of the thermal gas mass flow meter?

The thermal gas mass flowmeter is used for the measurement of a single component of gas or a fixed proportion of mixed gas, and has been widely used in petroleum, chemical, semiconductor, medical instruments, biological engineering, combustion control, gas distribution, environmental monitoring, precision instruments, scientific research, metrology, food, metallurgy, aerospace and other fields.

Thermal gas mass flowmeter based on the principle of thermal diffusion, using constant temperature difference method designed, is a gas measurement instrument.

How to improve the accuracy of thermal gas mass flow meter?

At present, oxygen generator in the production process will be affected by external influences, more and more enterprises for fine management, energy consumption, cost accounting and other requirements for the loss of this part of the oxygen measurement.

Direct measurement of gas mass, without temperature, pressure compensation of gas flow measurement instrument, it represents the development trend of gas flow measurement. The thermal mass flowmeter sensor part is composed of two reference platinum resistance temperature sensors, using a bridge loop, one sensor measures the fluid temperature, and the other sensor is a heating element, maintaining a constant temperature difference higher than the fluid temperature, that is, when the gas flows through the heating element, the heat is taken away, and the heat is proportional to the flow rate of the gas and the density of the gas. To maintain a fixed temperature difference between the two temperature sensors requires the circuit to provide more power to the heating element, and the amount of output power in the circuit is related to the mass of the fluid, thus measuring the flow rate.

Measuring medium: Various gases (except acetylene gas)
Pipe diameter range: DN10-2000mm
Accuracy Degree: ±1～2.5%
Pipe material: Carbon steel, stainless steel, plastic, etc

The unique temperature difference measurement method of the hot gas mass flowmeter overcomes the great zero drift caused by water, oil and impurities in the gas when measuring the gas flow by the hot gas mass flowmeter based on the principle of constant temperature difference.

Thermal gas mass flowmeters are a type of mass flowmeter specifically designed for measuring the flow rate of gases, while mass flowmeters, in a broader sense, can measure the flow rate of both gases and liquids. Here are some key differences between thermal gas mass flowmeters and other types of mass flowmeters:

The thermal gas mass flowmeter is used for the measurement of a single component of gas or a fixed proportion of mixed gas, and has been widely used in petroleum, chemical, semiconductor, medical instruments, biological engineering, combustion control, gas distribution, environmental monitoring, precision instruments, scientific research, metrology, food, metallurgy, aerospace and other fields.

Common faults encountered with thermal mass flowmeters can disrupt their accurate measurement capabilities. Here are some typical issues along with potential solutions:

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure fluid flow. The instrument uses the constant temperature difference method to measure the gas flow accurately. It has the advantages of small size, high digitization, easy installation and accurate measurement. Today we are mainly to talk about the thermal gas mass flowmeter in the installation process need to pay attention to what are?

The thermal gas flowmeter adopts the principle of thermal diffusion, and the thermal diffusion technology is a technology with excellent performance and high reliability under harsh conditions. Typical sensing elements of thermal gas mass flowmeters include two thermal resistors (PT100), one is a speed sensor and one is a temperature sensor that automatically compensates for changes in gas temperature.

Thermal gas mass flowmeter has certain operating procedures and precautions in use, and must pay attention to these points when in use:

The reason why the thermal gas mass flowmeter is so popular is mainly due to its many advantages and wide application scenarios. Here’s a breakdown of why it’s popular:

The thermal gas mass flowmeter is an instrument that uses the principle of heat conduction to measure flow. The thermal gas mass flowmeter uses the constant temperature difference method to accurately measure the gas mass flow. It has the advantages of small size, high digitization, easy installation, accurate measurement and so on.

Thermal gas mass flowmeter can be used to measure any gas that does not contain condensed liquid in various shapes and materials (such as round pipe, square pipe, rectangular pipe, etc., diameter from 8mm-10000mm or larger, all kinds of metal, plastic, cement material), it does not need temperature and pressure compensation, directly measure the mass flow of fluid.

In practical applications, thermal mass flowmeters require careful attention to various factors to ensure accurate and reliable measurement of fluid flow rates. Here are some key considerations for the practical application of thermal mass flowmeters:

Thermal gas mass flowmeter is the use of fluid flowing through the pipe heated by an external heat source when the temperature field changes, is a high-sensitivity, high-precision gas measurement instrument, in the gas flow measurement conditions, good stability, used for gas process control and gas flow measurement one of the most used instruments.

In order to solve the problem of leakage caused by poor measurement accuracy or inability to measure below the lower limit of the instrument, a new type of thermal gas mass flowmeter is developed based on the theory of forced convection heat transfer and the principle of hot wire anemometer. The sensitivity of the instrument is greatly improved and the dead zone of the instrument is reduced by using microfilament structure in the sensitive element and the velocity measuring heating element.