What are the common faults of ultrasonic level meter and the corresponding solutions?

Ultrasonic level meter in the use of possible problems, we can take the following measures:

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

Ultrasonic level meters have found widespread application across various industries due to their versatility, accuracy, and reliability in measuring liquid levels. One prominent area where these devices excel is in the field of wastewater management. Municipalities and industrial facilities often employ ultrasonic level meters to monitor the levels of sewage and effluent in treatment plants. These meters play a crucial role in optimizing the treatment process by ensuring efficient flow control and preventing overflow, thereby mitigating environmental risks.

Ultrasonic level meter  is based on the Time-of-Flight principle.  A sensor emits ultrasonic pulses, the surface of the media reflects the signal and the sensor detects it again.  The Time-of-Flight of the reflected ultrasonic signal is directly proportional to the distance traveled.  With the known tank geometry the level can be calculated.

Ultrasonic level meter for continuous level measurement of liquids or bulk solids.  Typical applications are the measurement of liquids in storage tanks or open basins.  The sensor is also suitable for the detection of bulk solids in small vessels or open containers.  The non-contact measuring principle is independent of product features and allows a setup without medium.

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

The ultrasonic level meter is mainly used to measure the liquid level of the liquid medium, but it can also be applied to the level measurement of some solid media. These liquid media can include water, oil, chemical liquids, solutions, etc. The working principle of the ultrasonic level meter is to determine the distance between the liquid surface and the sensor by transmitting the ultrasonic pulse and measuring the time of its echo, so as to calculate the liquid level.

Ultrasonic level meters are usually widely used in industrial fields, such as chemical, pharmaceutical, water treatment, food and beverage production. Their non-contact measurement characteristics make them suitable for use in environments where corrosive or hazardous liquid media may be present, as well as where remote monitoring is required. This level measuring device provides accurate measurements while avoiding direct contact with the medium, reducing the risk of contamination and maintenance.

Radar level meter adopts the mode of transmitting – reflecting – receiving. The antenna of the radar level gauge emits electromagnetic waves, and the radar waves travel at the speed of light. After these waves are reflected by the surface of the measured object, they are received by the antenna. The time from transmission to reception of the electromagnetic wave is proportional to the distance to the liquid surface.

When we use the ultrasonic level meter, we must clearly know what factors affect the measurement of the ultrasonic level meter. Today, flowmeter manufacturer Aister instrument will explain the following key factors to you, hoping to help you.

Ultrasonic level meters are widely used in the measurement of material levels in industries such as chemical engineering, water treatment, water conservancy, food, and grain. The product features safety, cleanliness, high precision, long service life, stability and reliability, convenient installation and maintenance, and simple reading. The ultrasonic level gauge is a digital level instrument controlled by a microprocessor.

Installing an ultrasonic level meter accurately is crucial for ensuring reliable and precise measurements. Here are key considerations to pay attention to during the installation of an ultrasonic level meter:

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

Troubleshooting of ultrasonic liquid level meter:

1. Instrument specifications (determine power supply form and range)

2. Use temperature and pressure

3. Measured substance (liquid, solid, name)

4. Installation site (indoor and outdoor)

5. Container structure (closed container, pool, bunker, height, width, container material)

6. Installation method and position (flange, support, opening size, flange nozzle length, whether to add pipe)

7. Fault symptoms (correct level value, incorrect value displayed, installation height, etc.)

Ultrasonic liquid level meters, while reliable, may encounter common faults that can impact their performance. Understanding these issues and implementing appropriate treatment methods is crucial for maintaining the accuracy and functionality of these devices. Here are some common faults and their treatment methods:

Ultrasonic level meters offer a range of advantages across various industrial applications, providing reliable and accurate measurements for liquid and solid level monitoring. One significant advantage is their non-contact measurement capability. Unlike traditional level measurement methods that require direct contact with the substance being measured, ultrasonic level meters use sound waves to determine the distance between the sensor and the material’s surface. This non-intrusive nature eliminates the need for physical contact with corrosive or hazardous substances, ensuring a safer and more versatile solution for a wide range of industries.

Measuring medium: single sound conducting liquid medium
Measuring range: ± 0.03ft /s~ ± 40ft /s (± 0.01m /s~ ± 12m /s)
Accuracy class: ±1%
Pipe diameter range: 1″~48″(25mm~1200mm)

Ultrasonic level meter can be widely used in chemical industry, water treatment, water conservancy, food, grain and other industries level measurement. The product has the characteristics of safety, cleanliness, high precision, long life, stability and reliability, easy installation and maintenance, simple reading and so on. Ultrasonic level meter is a digital level meter controlled by microprocessor.

Ultrasonic level gauges can be directly used to query the liquid level height of various media in containers. The ultrasonic level gauge is suitable for liquid level indication in industrial fields such as petroleum and chemical engineering. It has a simple structure, intuitive and clear query, does not clog or leak, is convenient to install and easy to maintain.

Ultrasonic level meter in the use of possible problems, we can take the following measures:

Ultrasonic level meter can be seen everywhere in recent years, not to mention easy installation, cost-effective, but if the ultrasonic level meter is used improperly, it will still cause adverse effects, today Aister instrument for the use of ultrasonic level meter key points for you to answer.

Ultrasonic liquid level meters, while reliable, may encounter common faults that can impact their performance. Understanding these issues and implementing appropriate treatment methods is crucial for maintaining the accuracy and functionality of these devices. Here are some common faults and their treatment methods:

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

Measuring Cycle: 1.5 seconds
Accuracy: 0.5% -1.0%
The sensor material: ABS/PVC/PTFE
Temperature range: Display -20 ~ +60℃, Sensor -20 ~ +80℃

Measuring Cycle: 1.5 seconds
Accuracy: 0.5% -1.0%
The sensor material: ABS/PVC/PTFE
Temperature range: Display -20 ~ +60℃, Sensor -20 ~ +80℃

Measuring medium: Various liquids, such as water, oil, chemicals, solvents, and various other liquid media
Measuring Cycle: 1.5 seconds
Pressure range: ±0.1MPa (press definitely)
Liquid level: 4m,6m,8m,12m,20m,30m

The installation and maintenance of the ultrasonic level meter is simple and convenient, and more and more love to the user’s favor, but the ultrasonic level meter sometimes encounters some minor faults in the process of use. In the face of these faults, the flowmeter manufacturer Aister meter teaches you how to operate.

In the process of use, we generally call the sound wave with a frequency of more than 20kHz ultrasonic wave, ultrasonic wave is a kind of mechanical wave, that is, mechanical vibration in the elastic medium in a propagation process, it is characterized by high frequency, short wavelength, small diffraction phenomenon, and good directivity, can become a ray and directional propagation.

Ultrasonic level meter are usually widely used in industrial fields, such as chemical, pharmaceutical, water treatment, food and beverage production. Their non-contact measurement characteristics make them suitable for use in environments where corrosive or hazardous liquid media may be present, as well as where remote monitoring is required. This level measuring device provides accurate measurements while avoiding direct contact with the medium, reducing the risk of contamination and maintenance.

Ultrasonic liquid level meter is more and more widely used, ultrasonic liquid level meter is not as good as other contact flow meters, it is inevitable to encounter some doubts in the installation process, today the flow meter manufacturer Aister tells you a few points about the installation of ultrasonic liquid level meter, hope to help you.