How to adjust the sensitivity of a steam flowmeter?

Vortex flowmeter is used by many industries for its simple structure, small maintenance, constant accuracy, easy operation and wide application range.

In chemical processing plants, vortex flow meters play a crucial role in measuring the flow of corrosive or abrasive liquids. Their resistance to harsh chemical environments, combined with their ability to offer accurate readings even in challenging conditions, makes them valuable assets for ensuring the efficiency and safety of chemical processes. The meters’ capability to handle different fluid types and maintain accuracy contributes to their widespread adoption in chemical industries.

Vortex flowmeter is a new type flowmeter for measuring fluid flow in closed pipeline according to Karman vortex principle. It is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions.

When selecting the right air flow meter product, a number of factors need to be considered to ensure that the selected product can meet the actual needs and has good performance. Here is a detailed buying guide to help you choose the best air flowmeter:

Insertable vortex flowmeters are widely used in the measurement of steam, gas and liquid flow due to their advantages such as simple structure, easy installation and low cost. However, in practical applications, its measurement performance is limited by multiple factors. If the selection or use is improper, it may lead to data deviation or even equipment damage. This article will conduct an in-depth analysis of the main limitations of the insertable vortex flowmeter to help users make reasonable selections and optimize their usage.

In industries such as petrochemicals, energy and power, and metallurgy, the flow measurement of high-temperature media (such as superheated steam, heat transfer oil, and high-temperature gas) has always been a technical challenge. Vortex flowmeters are widely popular due to their simple structure and high stability, but how do they perform in high-temperature environments? Can high-temperature probes ensure long-term reliable operation? This article will conduct an in-depth analysis from aspects such as principle, temperature resistance design and industry application.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. There are special phenomena and problems in the process of measurement. One of the key problems is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measurement instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

5 main points of vortex flow meter selection

With the continuous production progress of the reform and opening up industry, it has been applied in more and more industries, and the vortex flowmeter is widely used in large, medium and small pipeline water supply and drainage, industrial circulation, and sewage treatment. Oil and chemical reagents as well as compressed air, saturated vapor and superheated vapor, natural gas flow measurement of various media and can be used as a flow transmitter in automated control systems.

Steam flowmeters are mainly used for measuring the flow of steam medium fluids in industrial pipelines. The product features low pressure loss, wide measurement range, high accuracy, and is almost unaffected by parameters such as fluid density, pressure, temperature, and viscosity when measuring the volume flow under working conditions. There are no moving mechanical parts, so it has high reliability and low maintenance.

The insertion vortex flowmeter is mainly used for the flow measurement of large-diameter gas, liquid and steam medium in industrial pipelines. In order to ensure the accuracy of its measurement, the following points should be noted when installing:

Vortex flow meters offer a host of advantages that make them a preferred choice in various industrial applications. One key advantage is their versatility in measuring the flow of liquids, gases, and steam. Unlike some other flow measurement technologies, vortex flow meters can handle a wide range of fluids, making them suitable for diverse industries such as oil and gas, water treatment, chemical processing, and HVAC systems.

Intelligent vortex flowmeters can measure air. Vortex flowmeter is a new flowmeter for flow measurement based on Karman vortex principle. It has good medium adaptability and can directly measure the volume flow of various media (including air). When measuring air, the vortex flowmeter generates regular vortices through the triangular column vortex generator set in the fluid, and the frequency of these vortices is proportional to the average velocity of the measured medium, so that the air flow can be calculated.

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

1. There is fluid flow in the pipeline after power-on, but no signal output

The robust and durable construction of vortex flow meters contributes to their popularity in industrial settings. With no moving parts in direct contact with the fluid, these meters offer minimal maintenance requirements and extended operational life. Moreover, advancements in technology have allowed for the development of digital vortex flow meters that offer enhanced precision and communication capabilities, facilitating integration with modern process control systems.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

Another notable application of vortex flow meters is in the field of HVAC (Heating, Ventilation, and Air Conditioning) systems. These meters accurately measure the flow of chilled water or air, providing essential data for optimizing system performance and energy efficiency. By monitoring flow rates in HVAC systems, vortex flow meters help maintain ideal conditions in buildings, ensuring proper temperature control and minimizing energy consumption. In summary, vortex flow meters find widespread application across diverse industries, offering a reliable and cost-effective solution for measuring fluid flow in a variety of challenging environments.

In industrial process control, energy measurement and gas/liquid flow monitoring, vortex flowmeters have become an important choice for flow measurement due to their advantages such as simple structure, wide range and high stability. However, in the face of different working conditions and application requirements, how to make the correct selection is of vital importance. This article will start from the key parameters to provide you with a detailed analysis of the selection points of vortex flowmeters, helping you achieve the best configuration.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

As a very special medium, steam will show special phenomena and problems in the process of vortex flowmeter measurement. The key problem is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measuring instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

Vortex flowmeter is a velocity flowmeter, which measures the volume flow rate in the working state. If you choose the table according to the volume flow rate, the mass flow rate provided by the customer should be converted into the volume flow rate under the working state, and then determine the diameter of the selected instrument against the volume flow parameter.

Technical requirements and precautions for measuring natural gas with precession vortex flow meter

Vortex flowmeter is a kind of flow measuring instrument widely used in the industrial field. Its superior performance and versatility make it play an important role in the measurement of liquid and gas medium. Vortex flowmeter can not only measure a variety of liquid media, but also suitable for a variety of gases, providing reliable flow data support for industrial production and process control.

Accuracy is another significant advantage of vortex flow meters. With advancements in technology, modern vortex flow meters can provide precise and repeatable measurements even in challenging flow conditions. This high level of accuracy makes them indispensable for applications where tight control over fluid flow rates is critical, such as in chemical manufacturing or custody transfer operations in the oil and gas industry.

Vortex flowmeter is mainly used to set up a vortex generating body (resistance fluid) in the fluid, from both sides of the vortex generating body alternately to produce regular vortices, to measure the flow of fluid, vortex flowmeter is mainly used for industrial pipeline fluid flow measurement, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, the output signal may be unstable, causing this phenomenon to be excluded from the following points:

There are various types of flowmeters for measuring nitrogen, and each type has its specific application scenarios and advantages. The following are some common nitrogen flowmeters:

1. Vibration effect

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe. When selecting and determining the position of the vortex flowmeter, this influencing factor should be fully considered. In various detection methods, the anti-vibration performance of the instrument is not the same due to different detection components. For the vortex street of the detection element, the vibration resistance can reach 0.5~1G. When determining the installation position of the vortex flowmeter, it should be as far away from the power equipment such as air compressors and fans as possible.

Steam flowmeters are mainly used for flow measurement of industrial pipeline media fluids, such as gases, liquids, steam and various other media. Its characteristics are low pressure loss, wide measurement range, high accuracy, and it is almost unaffected by parameters such as fluid density, pressure, temperature, and viscosity when measuring the volumetric flow rate under working conditions.

Vortex flowmeter is a new flowmeter successfully developed on the basis of Karman vortex principle. Vortex flowmeter is suitable for measuring the mass flow and volume flow of superheated steam, saturated steam, compressed air, general gas, water and low corrosive liquid. How to ensure the accuracy of vortex flowmeter measurement during installation?