What factors can cause deviations in intelligent vortex flowmeters?

In the field of modern industrial flow measurement, vortex flowmeters have become the preferred choice for measuring the flow of liquids, gases and steam due to their advantages such as simple structure, high reliability and wide application range. So, how does this star product achieve precise measurement? Let’s explore the scientific principle behind it.

Integrated intelligent vortex flowmeter troubleshooting

In the production process, each of the intelligent vortex flowmeters has passed a strict quality inspection, and each flow real flow calibration. If the meter does not work properly during use, please follow these steps to check.

In the process of using the steam flowmeter, we may encounter some minor failures, do not panic after the problem, find out how to deal with is the key. The following introduces several common faults of steam flowmeters and their solutions.

In the future operation of steam flowmeters, the inaccurate measurement or unusable situations caused by incorrect selection should be greatly reduced. The following points should be noted:

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

Vortex flowmeter is a commonly used flow meter, the use of any instrument is inseparable from daily maintenance and maintenance, whether it is its own failure or interference by external factors, we calmly respond to the occurrence of failure.

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

One of the notable advantages of vortex flow meters is their versatility, as they can be employed in a wide range of applications across different industries. They are particularly useful for measuring the flow of fluids with varying viscosities, making them suitable for applications in petrochemical, pharmaceutical, and water treatment industries. Additionally, vortex flow meters are known for their ability to handle both high and low-flow conditions with consistent accuracy, providing reliable measurements across a broad operational range.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

The working principle of vortex flowmeter is to place a non-streamlined vortex generator in the fluid, so that the fluid is alternately separated on both sides of the generator, releasing two series of regularly staggered vortex flowmeter. In a certain range, the vortex separation frequency is proportional to the flow rate, and the flow rate of the medium can be measured by calculating the vortex separation frequency.

Gas flowmeters should be installed indoors as much as possible. If they are installed outdoors, measures should be taken to avoid direct sunlight and prevent rain.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. There are special phenomena and problems in the process of measurement. One of the key problems is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measurement instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

Vortex flowmeter common faults and solutions

The vapor flowmeter has no moving parts, strong reliability, high precision, long life, and can measure the instantaneous flow and cumulative flow of liquid in a wide flow range.

Precautions for installation and use of vortex flow meter

What are the more common faults and solutions of the helical vortex flowmeter during application?

Due to the compressibility of the gas, its flow measurement is more complex than that of the liquid, and the output signal of the vortex flowmeter is related to the gas density in addition to the input signal, and the density of the gas is a function of temperature and pressure (referred to as temperature and pressure).

The installation of the vortex flowmeter has different provisions, used to measure different measured media, different positions, then the installation method is not the same, the attention point is different, generally speaking, the vortex flowmeter has the following specified points:

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

There are many types of flow meters for measuring nitrogen, and each type has its specific application scenarios and advantages. Here are some common nitrogen flowmeters:

The causes of faults in the on-site metering system of the steam flowmeter can be summarized into two major reasons: one is caused by the flowmeter or its related equipment; The second reason is not related to the flowmeter, that is, the flowmeter is normal, but the fault is caused by environmental or system reasons.

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe.

The robust and durable construction of vortex flow meters contributes to their popularity in industrial settings. With no moving parts in direct contact with the fluid, these meters offer minimal maintenance requirements and extended operational life. Moreover, advancements in technology have allowed for the development of digital vortex flow meters that offer enhanced precision and communication capabilities, facilitating integration with modern process control systems.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

With the continuous production progress of the reform and opening up industry, it has been applied in more and more industries, and the vortex flowmeter is widely used in large, medium and small pipeline water supply and drainage, industrial circulation, and sewage treatment. Oil and chemical reagents as well as compressed air, saturated vapor and superheated vapor, natural gas flow measurement of various media and can be used as a flow transmitter in automated control systems.

In industrial process control, energy measurement and gas/liquid flow monitoring, vortex flowmeters have become an important choice for flow measurement due to their advantages such as simple structure, wide range and high stability. However, in the face of different working conditions and application requirements, how to make the correct selection is of vital importance. This article will start from the key parameters to provide you with a detailed analysis of the selection points of vortex flowmeters, helping you achieve the best configuration.

Vortex flowmeter is mainly used to set up a vortex generating body (resistance fluid) in the fluid, from both sides of the vortex generating body alternately to produce regular vortices, to measure the flow of fluid, vortex flowmeter is mainly used for industrial pipeline fluid flow measurement, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, the output signal may be unstable, causing this phenomenon to be excluded from the following points:

Due to the compressibility of the gas, its flow measurement is more complex than that of the liquid, and the output signal of the vortex flowmeter is related to the gas density in addition to the input signal, and the density of the gas is a function of temperature and pressure (referred to as temperature and pressure).

Vortex flowmeter is also known as Karman vortex flowmeter. Vortex flowmeter is a kind of separation flowmeter made by using the principle of natural oscillation of fluid. When a fluid flows at a sufficiently large velocity through an object perpendicular to the direction of the fluid, if the object is of appropriate size, it will produce a neatly aligned and reversed vortex train behind the object along two parallel lines.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

The measurement accuracy of the steam flowmeter is closely related to the pressure and temperature of the steam. Pressure compensation is recommended for measuring saturated steam, while temperature and pressure compensation is adopted for measuring superheated steam.

1. Vibration effect

Compressed air is generated by air compressor or high pressure fan. When these devices are in operation, they all have varying degrees of vibration, and sometimes the vibration is relatively strong, and this vibration is transmitted through the connecting pipe. When selecting and determining the position of the vortex flowmeter, this influencing factor should be fully considered. In various detection methods, the anti-vibration performance of the instrument is not the same due to different detection components. For the vortex street of the detection element, the vibration resistance can reach 0.5~1G. When determining the installation position of the vortex flowmeter, it should be as far away from the power equipment such as air compressors and fans as possible.