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How to distinguish the quality of electromagnetic flowmeters from bad ones

From which aspects can one tell whether the quality of the purchased electromagnetic flowmeter is good or bad?

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1. Welding process: Argon arc welding. Professional welding is carried out by skilled welders. The weld seam is smooth and regular, similar to the shape of fish scales. Two carbon steel rings serve as the supporting frame, with coils and electrodes installed inside, which are welded together with the outer shell to form the main body of the main body. After the carbon steel support is welded, argon arc welding is also adopted for the flange welding.

After welding, three holes need to be drilled on the measuring conduit and electrodes placed there. Typically, the standard configuration consists of three electrodes, two measuring electrodes and one grounding electrode. Manufacturers who cut corners will reduce one electrode and save on hardware costs and labor costs. The drilling process should be carried out before the lining is installed; otherwise, the high temperature during the drilling process will cause the lining to deform, affecting the sealing performance.

3. Electrode installation of the electromagnetic flowmeter: After the lining process is realized, install the electrodes and coils. The electrode is very small and very similar to the screws we usually use. During the electrode installation process, first make a small hole in the lining, which is smaller than the hole of the measuring conduit. When installing the electrodes, first soften the lining with a hot air gun, then install the electrodes, tighten and fix them with nuts. There is a detail. Placing a tetrafluoroethylene washer under the nut can fix and prevent leakage.

4. The process after the electrodes are installed is to install the coils. Coil: The wire surface is zinc-clad copper. All-copper wires are prone to oxidation in corrosive air environments such as chemical plants, so the end connection part is galvanized.

5. During the winding and installation process, insulation isolation of the coil should be paid attention to. There are several processes that can achieve insulation. First, after the coil is wound, it is wrapped with flame-retardant cloth, then the oil seal is immersed in the oil and a layer of insulation isolation is applied. When assembling, place a plastic sheet between the fixed iron block and the coil for secondary insulation isolation. The winding of the coil is a hidden process and cannot be visited. Pay attention to the thickness of the wire used, the winding method, etc.

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    More Electromagnetic Flow Meter

    Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

    Performance Technical parameter
    Size DN3-DN3000mm
    Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
    Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
    Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
    Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
    Structure Type Integral type, remote type, submersible type, ex-proof type
    Medium Temperature -20~+60 degC(Integral type)
    Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
    Remote type(PTFE/PFA/FEP) -10~+160degC
    Ambient Temperature -20~+60deg C
    Ambient Humidity 5-100%RH(relative humidity)
    Measuring Range Max 15m/s
    Conductivity >5us/cm
    Protection Class IP65(Standard); IP68(Optional for remote type)
    Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
    Output Signal 4-20mA/Pulse
    Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
    Power Supply AC220V (can be used for AC85-250V)
    DC24V (can be used for DC20-36V)
    DC12V (optional), Battery Powered 3.6V (optional)
    Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX