What are the common faults of intelligent split-type sewage electromagnetic flowmeters

1, the role of the electromagnetic flowmeter grounding ring: the grounding ring is directly in contact with the medium through the grounding electrode, and then the grounding ring is grounded with the flange of the electromagnetic flowmeter to achieve equal potential with the ground to eliminate interference.

Electromagnetic flowmeter in the use process will produce some faults affect the normal work of the instrument, how to find the cause behind the fault is a very important work, we need to identify through a variety of different types of detection methods, in general, we for electromagnetic flowmeter routine testing, usually including electrode contact resistance, electrode polarization voltage, Signal cable interference, the determination of whether there is a grounding potential and the flow of stray current in the pipeline five aspects, these five aspects can be carried out separately, in fact, but also interrelated, any change in the factor may cause other changes, this reminds everyone in the detection of special attention:

Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA

Electromagnetic flowmeter for our life has a great positive significance, for large pipe diameter occasions, the insertion electromagnetic flowmeter has obvious advantages, then about the insertion electromagnetic flowmeter you do not fully understand?

In the use of electromagnetic flowmeter measurement, we often have to consider how to deal with the problem of receiving no signal or signal is too weak, we should look for reasons from the following possible problems:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Electromagnetic flowmeter is composed of two parts: sensor and converter. It is based on Faraday’s law of electromagnetic induction, used to measure the volume flow of conductive liquid with an electrical conductivity greater than 5μS/cm, is a kind of induction instrument to measure the volume flow of conductive medium.

The intelligent electromagnetic flowmeter is mainly used to measure the volume flow of conductive liquids and slurries in closed pipelines, including strongly corrosive liquids such as acids, alkalis and salts. Electromagnetic flowmeters are widely used in industries such as petroleum, chemical engineering, metallurgy, textile, food, pharmaceuticals, and papermaking, as well as in fields like environmental protection, municipal management, and water conservancy construction.

The shell protection level of the ordinary electromagnetic flowmeter sensor is IP65 (the dustproof and anti-splash level stipulated by GB4208), and the requirements for the installation site are:

In the use of electromagnetic flowmeter measurement, we often have to consider how to deal with the problem of receiving no signal or signal is too weak, we should look for reasons from the following possible problems:

Electromagnetic flowmeters are classified according to the assembly method of converters and sensors, with split type and one type. Split type electromagnetic flowmeter is relative to the integrated, its components are: measuring tube, electrode, excitation coil, iron core and yoke housing. Used to measure the volume flow of conductive liquid and slurry in closed pipes.

Electromagnetic flowmeter is widely used in the industrial field, in order to make the electromagnetic flowmeter work stable and reliable, accurate measurement, installation needs to be installed in accordance with the correct method.

Electromagnetic flowmeter is based on the principle of electromagnetic induction, through the electromotive force generated by the conductive fluid through the external magnetic field to measure the fluid flow meter. Electromagnetic flowmeter is widely used because of its high precision and good stability, so the choice of integrated or split electromagnetic flowmeter is particularly important.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

Electromagnetic flowmeter is a widely used flow meter, in the process of use will inevitably appear some failures, then how to check the cause of the failure and eliminate it, the next Aister to teach you several simple troubleshooting methods.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied. However, in the process of use, due to the influence of many factors, it is easy to cause the inaccurate measurement results of the electromagnetic flowmeter. So what are the reasons for the error of the electromagnetic flowmeter?

The reason why the measurement error is large is that the amount of oil and suspended matter in the water from the sewage station is high, and the treated sewage has a small amount of oil and suspended matter in the water, and the error of electromagnetic flowmeter measurement is also small.

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

Performance Technical parameter
Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type Integral type, remote type, submersible type, ex-proof type
Medium Temperature -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature -20~+60deg C
Ambient Humidity 5-100%RH(relative humidity)
Measuring Range Max 15m/s
Conductivity >5us/cm
Protection Class IP65(Standard); IP68(Optional for remote type)
Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal 4-20mA/Pulse
Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX

Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Electromagnetic flowmeter in use, we need to pay attention to what? Today for you to do a simple description, I hope you pay attention to the following points about the maintenance of electromagnetic flowmeters:

We have introduced a lot of relevant information about electromagnetic flowmeters before, and today we mainly introduce several typical installation errors to help you avoid these problems.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

The correct selection of electromagnetic flowmeter is the prerequisite to ensure that the electromagnetic flowmeter can be used well. The choice of electromagnetic flowmeter needs to be determined according to the physical and chemical properties of the tested conductive liquid medium.

The design of electromagnetic flow meters contributes to their robustness and long-term reliability. With no moving parts in contact with the fluid, they experience less wear and tear, resulting in extended operational life and reduced maintenance requirements. This makes them particularly suitable for applications where low-maintenance and high durability are crucial factors.

One of the significant advantages of electromagnetic flowmeters is their high level of accuracy and reliability. With no moving parts in direct contact with the fluid, these devices experience minimal wear and tear, resulting in low maintenance requirements and increased longevity. Their versatility allows them to handle a broad spectrum of conductive liquids, from water and chemicals to slurries, making them suitable for a wide range of applications. Moreover, electromagnetic flowmeters are insensitive to changes in fluid properties, such as density, viscosity, and temperature, ensuring consistent and precise measurements across varying operating conditions.

Power Supply: AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption: <20W Alarm: Upper Limit Alarm / Lower Limit Alarm Self-diagnosis: Empty Pipe Alarm, Exciting Alarm Explosion Proof: ATEX

Electromagnetic flowmeter in the industry has achieved good results, then as the core accessories of electromagnetic flowmeter – electrode, electrode is contact with the measured medium more accessories, then the cleaning details of the electrode is a crucial point, of course, also pay attention to a certain method.

The installation distance between an electromagnetic flowmeter and a control valve, especially a rear valve, is a critical factor that can impact the accuracy and reliability of flow measurements. Here are some general guidelines to help determine the appropriate installation distance:

Electromagnetic flowmeters exhibit remarkable performance even in challenging environmental conditions. Their construction materials are often chosen for their corrosion resistance, enabling these devices to withstand harsh chemicals and extreme temperatures. This robustness ensures continuous and reliable operation, making electromagnetic flowmeters suitable for demanding industrial applications where other flow measurement devices might struggle to perform consistently.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse