Compact Easily Access Electromagnetic Flowmeter High-Temperature Flowmeter for Process Applications

Electromagnetic flow meters operate based on a fundamental principle of electromagnetic induction, providing an accurate and reliable method for measuring the flow of conductive fluids. The working principle involves Faraday’s law of electromagnetic induction. As a conductive fluid flows through a pipe, it cuts across the magnetic field generated by coils or electrodes mounted on the flow meter. According to Faraday’s law, an electromotive force (EMF) is induced in the fluid perpendicular to both the magnetic field and the flow direction. The induced EMF is directly proportional to the flow velocity of the fluid.

One notable advantage of electromagnetic flow meters is their ability to measure bidirectional flow accurately. As the induced voltage is directly proportional to the fluid’s velocity, these meters are highly responsive to changes in flow rates, enabling real-time monitoring and control. Additionally, electromagnetic flow meters are not affected by factors such as temperature, pressure, or viscosity, ensuring consistent and reliable performance across diverse operating conditions. This working principle, coupled with their durability and low maintenance requirements, makes electromagnetic flow meters a preferred choice in industries requiring precise and stable flow measurements.

Fixed the electromagnetic flowmeter for periodic visual inspection, check the environment around the instrument, clean dirt, ensure that no water and other substances, check whether the wiring is good, check whether the electromagnetic flowmeter near the new installation of strong electromagnetic field equipment or a new wire across the instrument.

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

The insert type electromagnetic flowmeter is an instrument used to measure conductive liquids, especially for large diameter pipe measurements.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

The requirements of the straight tube section of the electromagnetic flowmeter are very important to ensure the accuracy and stability of the measurement results. The following is a detailed analysis of the requirements of the straight pipe section before and after the electromagnetic flowmeter:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Proper installation of electromagnetic flowmeters is crucial to ensure accurate and reliable measurement of fluid flow in various industrial applications. The first step in the installation process involves selecting an appropriate location for the flowmeter. It is essential to place the flowmeter in a section of the piping system where the flow profile is stable, avoiding areas with turbulence, elbows, or other disturbances that may affect the accuracy of measurements. Additionally, the installation site should provide easy access for maintenance and calibration activities.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Selecting the right electromagnetic flowmeter is crucial for accurate and reliable measurement of fluid flow in various industrial applications. One key consideration in the selection process is the type of fluid being measured. Electromagnetic flowmeters are suitable for a wide range of conductive fluids, such as water, acids, and slurries. Their performance can be affected by factors like conductivity and the presence of suspended solids, making it essential to choose a flowmeter that is compatible with the specific fluid characteristics.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s

Once the installation location is determined, the next step is preparing the piping system. Ensure that the pipeline is clean and free from debris that could interfere with the operation of the flowmeter. In some cases, straight pipe runs are recommended both upstream and downstream of the flowmeter to allow for proper fluid flow development and stabilization. This helps in achieving optimal measurement accuracy.

The electromagnetic flowmeter should be installed with the flow direction aligned with the arrow on the flowmeter body. Proper orientation ensures that the magnetic field generated by the flowmeter’s coils is perpendicular to the fluid flow, allowing for accurate measurements. Additionally, it is essential to properly ground the flowmeter to minimize electrical noise and interference, ensuring the stability of the measurement signals.

The installation process involves securely mounting the flowmeter on the piping system using appropriate brackets or supports. Care should be taken to align the flowmeter properly and tighten all connections to prevent leaks. Adequate sealing measures must be implemented to prevent ingress of moisture or contaminants into the flowmeter, which could adversely affect its performance.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

Reasonable selection and correct installation of the electromagnetic flowmeter is very important to ensure the measurement accuracy and extend the service life of the instrument. The following is a brief introduction to the selection of electromagnetic flowmeter principles, installation conditions and precautions for use.

One of the defining features of electromagnetic flowmeters is their exceptional precision and accuracy in measuring fluid flow rates. The utilization of Faraday’s law of electromagnetic induction ensures that the induced voltage is directly proportional to the flow rate of the conductive liquid passing through the magnetic field. This inherent accuracy makes electromagnetic flowmeters a go-to choice in applications where precise measurements are critical, such as in pharmaceutical manufacturing, chemical processing, and water treatment.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa… Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm

1. The sensor structure of the electromagnetic flowmeter is simple, and there are no moving parts in the measuring tube, nor any throttling parts that hinder the flow of fluid. So when the fluid through the flow timing will not cause any additional pressure loss, electromagnetic flowmeter is a very low energy consumption flow meter.

Several factors can contribute to the inaccurate measurement of flow by electromagnetic flowmeters. These factors can vary depending on the specific application, installation conditions, and characteristics of the fluid being measured. Here are some common reasons for inaccurate flow measurement with electromagnetic flowmeters:

Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

Performance Technical parameter
Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type Integral type, remote type, submersible type, ex-proof type
Medium Temperature -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature -20~+60deg C
Ambient Humidity 5-100%RH(relative humidity)
Measuring Range Max 15m/s
Conductivity >5us/cm
Protection Class IP65(Standard); IP68(Optional for remote type)
Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal 4-20mA/Pulse
Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX

How to correctly select the installation point of the electromagnetic flowmeter

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

electromagnetic flowmeters have a wide range of applications across diverse industries, addressing the need for accurate and efficient fluid flow measurement in fields as varied as water management, industrial processes, energy production, environmental monitoring, and HVAC systems. Their adaptability and reliability make them indispensable tools in ensuring precise fluid flow measurements for improved process control and operational performance.

Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Electromagnetic flowmeters are used to measure the volume flow of industrial liquids and there are many media in industrial liquids, electromagnetic flowmeters are often used to measure the flow of conductive media.

In addition to signal analysis, real-time monitoring is a crucial aspect of fault diagnosis for electromagnetic flow meters. Continuous assessment of key parameters, such as fluid conductivity and temperature, can help detect anomalies that may impact meter accuracy. For instance, sudden changes in conductivity might signal issues like fluid contamination or changes in fluid composition, prompting the need for further investigation.

Notes in the use of electromagnetic flow:

1, because the induction signal voltage of the electromagnetic flowmeter is very small, it is easy to be affected by noise. The reference potential must be the same as the liquid being measured. The correct grounding of electromagnetic flowmeter is directly related to the accuracy and stability of measurement.

Electromagnetic flowmeter at work requires that the measured medium must be ground potential, generally through the pipeline or flange ground, if the process pipe connected to the sensor relative to the measured medium is insulated (plastic pipe or pipe with an insulating lining), you must choose a grounding ring or sensor with a grounding electrode, so that the measured medium in the ground potential, easy to be ignored in the actual design and installation.

Electromagnetic flowmeters generally operate normally for a long time without maintenance after installation, and then require maintenance and daily inspection.

Calibration checks are another essential component of fault diagnosis for electromagnetic flow meters. Regular calibration against known standards ensures that the meter’s measurements remain accurate over time. Any deviation from the expected calibration values may indicate sensor degradation, electronic component failure, or other issues that require attention.

Electromagnetic flowmeters generally operate normally for a long time without maintenance after installation, and then require maintenance and daily inspection. The electromagnetic flowmeter can not receive the signal or the signal is too weak is a small problem. So there is no surprise, carefully do the following steps can be solved.

1. The role of the electromagnetic flowmeter grounding ring: the grounding ring is directly in contact with the medium through the grounding electrode, and then grounded with the flange of the electromagnetic flowmeter through the grounding ring to achieve equal potential with the ground to eliminate interference.