What conditions should be met before installing an electromagnetic flowmeter

The selection of flow meters should consider many factors, such as diameter size, medium flow, pressure, density, fluid flow state, installation environment, etc., so how to choose a large number of sewage flowmeters?

The sewage flowmeter has a wide range of applications and is favored by the owner, but the application performance of the sewage flowmeter has a great relationship with the installation on site. Aister makes the following requirements for the installation points of the sewage flowmeter:

The design of electromagnetic flow meters contributes to their robustness and long-term reliability. With no moving parts in contact with the fluid, they experience less wear and tear, resulting in extended operational life and reduced maintenance requirements. This makes them particularly suitable for applications where low-maintenance and high durability are crucial factors.

The installation and usage standards and common precautions of insertable electromagnetic flowmeters: Accurate and error-free detection requires the selection of reasonable instruments. The product quality of the instrument is the key. Moreover, the installation and usage standards must be considered.

Electromagnetic flowmeter for our life has a great positive significance, for large pipe diameter occasions, the insertion electromagnetic flowmeter has obvious advantages, then about the insertion electromagnetic flowmeter you do not fully understand?

In industry, a flowmeter is a type of flow measurement instrument, and an electromagnetic flowmeter is also a kind of flow instrument. Generally speaking, the types of electromagnetic flowmeters used in different occasions are also different. The classification of electromagnetic flowmeters varies depending on the method. Generally, they are conventionally classified into three types: integrated electromagnetic flowmeters, split electromagnetic flowmeters, insertable electromagnetic flowmeters, and so on. For different occasions, different types of flowmeters are required. The correct selection of electromagnetic flowmeters is a powerful boost in work efficiency.

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

According to the principle formula of the electromagnetic flowmeter, the induced signal potential is not affected by the change of conductivity and temperature, pressure, density and viscosity when the liquid conductivity is uniform. However, in the actual measurement, due to the following reasons, the electrical conductivity will also have some impact on the measurement.

The structure of an electromagnetic flowmeter mainly consists of multiple key components, which work together to measure the flow of conductive liquids. The following are the main structural components and functions of the electromagnetic flowmeter:

Electromagnetic flowmeter is designed for the measurement of conductive liquid instrument, its high accuracy, wide range ratio, internal no moving parts, open flow parts, no pressure loss. Excellent corrosion resistance, high pressure resistance, strong adaptability, has been widely used in various production fields. Because some installation sites are more complex, it is inevitable to produce a variety of interference, Aister instrument to explain several common electromagnetic flow meter anti-interference methods:

One notable advantage of electromagnetic flow meters is their ability to measure bidirectional flow accurately. As the induced voltage is directly proportional to the fluid’s velocity, these meters are highly responsive to changes in flow rates, enabling real-time monitoring and control. Additionally, electromagnetic flow meters are not affected by factors such as temperature, pressure, or viscosity, ensuring consistent and reliable performance across diverse operating conditions. This working principle, coupled with their durability and low maintenance requirements, makes electromagnetic flow meters a preferred choice in industries requiring precise and stable flow measurements.

Pipe diameter and pipe vibration

The pipe diameter range of some types of flowmeters is not very wide. Therefore, if it is too large or too small, it will limit the selection of flowmeter varieties.

Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

Fixed the electromagnetic flowmeter for periodic visual inspection, check the environment around the instrument, clean dirt, ensure that no water and other substances, check whether the wiring is good, check whether the electromagnetic flowmeter near the new installation of strong electromagnetic field equipment or a new wire across the instrument.

Dealing with a weak signal issue in an intelligent electromagnetic flowmeter is crucial to ensure accurate and reliable flow measurements. Weak signals can be caused by various factors, and addressing them requires a systematic troubleshooting approach. Here are some steps to help you diagnose and resolve the weak signal phenomenon:

electromagnetic flowmeters have emerged as indispensable tools for industries that demand accurate and reliable flow measurements. Their advanced technology, coupled with the ability to operate in diverse environments and handle various conductive liquids, positions them as a preferred choice in applications ranging from water management to chemical processing. As technology continues to evolve, electromagnetic flowmeters are likely to witness further advancements, contributing to increased efficiency and precision in liquid flow measurement across different sectors.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa… Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse
Communication: RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply: AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption: <20W Alarm: Upper Limit Alarm / Lower Limit Alarm Self-diagnosis: Empty Pipe Alarm, Exciting Alarm Explosion Proof: ATEX

Electromagnetic flowmeters exhibit remarkable performance even in challenging environmental conditions. Their construction materials are often chosen for their corrosion resistance, enabling these devices to withstand harsh chemicals and extreme temperatures. This robustness ensures continuous and reliable operation, making electromagnetic flowmeters suitable for demanding industrial applications where other flow measurement devices might struggle to perform consistently.

Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range: Max 15m/s
Conductivity: >5us/cm
Protection Class: IP65(Standard); IP68(Optional for remote type)
Process Connection: Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal: 4-20mA/Pulse

1. The sensor structure of the electromagnetic flowmeter is simple, and there are no moving parts in the measuring tube, nor any throttling parts that hinder the flow of fluid. So when the fluid through the flow timing will not cause any additional pressure loss, electromagnetic flowmeter is a very low energy consumption flow meter.

Electromagnetic flowmeter has become one of the flow meters for measuring media in chemical enterprises. As long as the liquid has a certain conductivity, the electromagnetic flowmeter can be used to stop the flow measurement.

Electromagnetic flowmeter mainly has two kinds of pipe segment type and plug-in type, and is divided into two types of body type and sub-body type, of which the plug-in electromagnetic flowmeter is suitable for DN300 or more pipelines.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

Electromagnetic flowmeter as a widely used precision instrument products, whether it is the purchase, installation and commissioning and use process need to spend a lot of energy, then, the use of electromagnetic flowmeter should pay attention to what problems?

The temperature resistance range of electromagnetic flowmeters usually depends on their design and application environment. According to the provided information, the temperature resistance range of electromagnetic flowmeters varies:

Electromagnetic flowmeter, with high precision, long life characteristics, in chemical industry, environmental protection, metallurgy and other fields and industries have been applied. However, in the process of use, due to the influence of many factors, it is easy to cause the inaccurate measurement results of the electromagnetic flowmeter. So what are the reasons for the error of the electromagnetic flowmeter?

The shortage of water resources and the impact of sewage on the environment are the two major problems facing the solution of water resources. In the process of solving these problems, the flowmeter has a role that cannot be ignored. Choosing a good sewage flowmeter plays a crucial role in solving the problem.

The installation of the electromagnetic flowmeter depends on the requirements of the customer’s working conditions, and then select the type, and install it according to the instructions or the guidance of the flowmeter manufacturer’s staff. The following points need to be noted when installing the electromagnetic flowmeter:

Electromagnetic flowmeter is composed of two parts: sensor and converter. It is based on Faraday’s law of electromagnetic induction work, used to measure the conductivity of more than 20μS/cm conductive liquid volume flow, electromagnetic flowmeter is a measurement of conductive medium volume flow induction instrument.

One key advantage of electromagnetic flow meters is their versatility in handling various fluid types and conditions. Since they rely on the conductivity of the fluid rather than its physical properties, these meters are suitable for a wide range of applications, from clean water to corrosive chemicals. Additionally, they exhibit minimal pressure loss, making them an energy-efficient choice for flow measurement systems.