Insertion Electromagnetic cleaning method for electromagnetic flowmeters

In the energy sector, particularly in power generation plants, electromagnetic flowmeters play a critical role in measuring cooling water flow. The accuracy and stability of these flowmeters help power plants maintain optimal operating conditions and monitor the efficiency of their cooling systems. Additionally, electromagnetic flowmeters are used in the oil and gas industry for measuring the flow of hydrocarbons, providing crucial data for production and transportation processes.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm

Calibration checks are another essential component of fault diagnosis for electromagnetic flow meters. Regular calibration against known standards ensures that the meter’s measurements remain accurate over time. Any deviation from the expected calibration values may indicate sensor degradation, electronic component failure, or other issues that require attention.

Electromagnetic flowmeter has very good characteristics, can solve other flowmeter is not easy to apply problems, such as dirty flow, corrosion flow measurement, so the application of electromagnetic flowmeter is more and more extensive. To choose a suitable electromagnetic flowmeter for yourself, you must have an understanding of it.

Sewage flowmeter is an induction meter used to measure the volume flow of conductive medium in pipes.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

In industry, a flowmeter is a type of flow measurement instrument, and an electromagnetic flowmeter is also a kind of flow instrument. Generally speaking, the types of electromagnetic flowmeters used in different occasions are also different. The classification of electromagnetic flowmeters varies depending on the method. Generally, they are conventionally classified into three types: integrated electromagnetic flowmeters, split electromagnetic flowmeters, insertable electromagnetic flowmeters, and so on. For different occasions, different types of flowmeters are required. The correct selection of electromagnetic flowmeters is a powerful boost in work efficiency.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

Electromagnetic flow meter, also known as a magmeter, operates on the principle of electromagnetic induction to measure the flow rate of conductive fluids, such as water or other liquids with a certain level of electrical conductivity. Here’s a basic explanation of the principle behind electromagnetic flow meters:

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

The measurement of sewage by electromagnetic flowmeter generally does not require daily maintenance, but when the measured medium is easy to adhere to or scale the inner wall of the electrode and the measuring tube, it is necessary to regularly clean the inner wall of the measuring tube and the electrode, and be careful not to damage the flowmeter lining and the electrode.

For the daily inspection of the electromagnetic flow meter, in addition to the inspection of the sensor we talked about last time, it is also necessary to check the sensor of the electromagnetic flow meter, connecting cables, etc., below we will understand how to operate.

Electromagnetic flowmeter in the industry has achieved good results, then as the core accessories of electromagnetic flowmeter – electrode, electrode is contact with the measured medium more accessories, then the cleaning details of the electrode is a crucial point, of course, also pay attention to a certain method.

Electromagnetic flowmeter is composed of two parts: sensor and converter. It is based on Faraday’s law of electromagnetic induction, used to measure the volume flow of conductive liquid with an electrical conductivity greater than 5μS/cm, is a kind of induction instrument to measure the volume flow of conductive medium.

In addition to signal analysis, real-time monitoring is a crucial aspect of fault diagnosis for electromagnetic flow meters. Continuous assessment of key parameters, such as fluid conductivity and temperature, can help detect anomalies that may impact meter accuracy. For instance, sudden changes in conductivity might signal issues like fluid contamination or changes in fluid composition, prompting the need for further investigation.

In industry, a flowmeter is a type of flow measurement instrument, and an electromagnetic flowmeter is also a kind of flow instrument. Generally speaking, the types of electromagnetic flowmeters used in different occasions are also different. The classification of electromagnetic flowmeters varies depending on the method. Generally, they are conventionally classified into three types: integrated electromagnetic flowmeters, split electromagnetic flowmeters, insertable electromagnetic flowmeters, and so on. For different occasions, different types of flowmeters are required. The correct selection of electromagnetic flowmeters is a powerful boost in work efficiency.

Because of the different ways of sewage discharge, the model selected by the sewage flowmeter is also different, there are two ways of general sewage, one is discharged through the pipeline, and the other is discharged through the ditch.

The choice of water flow meter is a comprehensive consideration process, involving many aspects of factors. Here is a guide to tap water flow meter selection to help you choose the most suitable solution:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Electromagnetic flowmeters are used to measure the volume flow of industrial liquids and there are many media in industrial liquids, electromagnetic flowmeters are often used to measure the flow of conductive media.

Electromagnetic water meters offer several advantages in water measurement applications, particularly in industrial and municipal settings. Here are some key advantages of electromagnetic water meters:

The grounding of the electromagnetic flowmeter is equipped with a grounding ring, and then the grounding ring is connected to the pipeline. If it’s lined, you need a third electrode to ground it.

Electromagnetic flowmeter has become one of the flow meters for measuring media in chemical enterprises. As long as the liquid has a certain conductivity, the electromagnetic flowmeter can be used to stop the flow measurement.

The selection of flow meters should consider many factors, such as diameter size, medium flow, pressure, density, fluid flow state, installation environment, etc., so how to choose a large number of sewage flowmeters?

With the continuous acceleration of industrialization, the problem of environmental pollution is becoming more and more serious, and the call of society for sustainable development is getting higher and higher, so the control of pollution is more urgent.

When using electromagnetic flowmeters in the field, it’s important to perform regular checks and maintenance to ensure accurate and reliable flow measurements. Here are some key parameters to check and consider in the field for electromagnetic flowmeter use:

The material of construction is also a vital aspect in electromagnetic flowmeter selection. Different applications may require flowmeters made from specific materials to withstand corrosive environments or harsh chemicals. Ensuring that the materials of construction are compatible with the fluid and environmental conditions helps enhance the longevity and reliability of the flowmeter.

Another critical factor to consider is the flow rate range of the application. Electromagnetic flowmeters exhibit excellent accuracy and stability across a broad range of flow rates, making them suitable for both low-flow and high-flow applications. It is essential to match the flowmeter’s specifications, such as its minimum and maximum flow rates, with the expected flow conditions in the system.

Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption： <20W Alarm： Upper Limit Alarm / Lower Limit Alarm Self-diagnosis： Empty Pipe Alarm, Exciting Alarm Explosion Proof： ATEX

The requirements for the straight pipe sections before and after the electromagnetic flowmeter are crucial for ensuring the accuracy and stability of the measurement results. The following is a detailed analysis of the requirements for the straight pipe sections before and after the electromagnetic flowmeter:

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

The temperature resistance range of electromagnetic flowmeters usually depends on their design and application environment. According to the provided information, the temperature resistance range of electromagnetic flowmeters varies: