How to extend the service life of intelligent electromagnetic flowmeters

The choice of water flow meter is a comprehensive consideration process, involving many aspects of factors. Here is a guide to tap water flow meter selection to help you choose the most suitable solution:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Notes in the use of electromagnetic flow:

1, because the induction signal voltage of the electromagnetic flowmeter is very small, it is easy to be affected by noise. The reference potential must be the same as the liquid being measured. The correct grounding of electromagnetic flowmeter is directly related to the accuracy and stability of measurement.

In the use of electromagnetic flowmeter measurement, we often have to consider how to deal with the problem of receiving no signal or signal is too weak, we should look for reasons from the following possible problems:

Electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including the volume flow of acid, alkali, salt and other highly corrosive liquids.

In industry, electromagnetic flowmeter is a kind of flow meter with a wide range of uses. Electromagnetic flowmeter is divided into: one type, sub-type, insert type. Different occasions need to choose different electromagnetic flowmeters to ensure the measurement results.

Electromagnetic flowmeter grounding problem

For the pipeline supporting the electromagnetic flowmeter, the factors affecting the accuracy of the plug-in electromagnetic flowmeter are mainly the length of the straight pipe section and the inner diameter of the pipeline:

The working principle of electromagnetic flow meter:

1. The role of the electromagnetic flowmeter grounding ring: the grounding ring is directly in contact with the medium through the grounding electrode, and then grounded with the flange of the electromagnetic flowmeter through the grounding ring to achieve equal potential with the ground to eliminate interference.

Advantages and disadvantages of electromagnetic flowmeter

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

Selection of lining materials for electromagnetic flowmeter

The transducer in the split electromagnetic flowmeter can form a body or separate type with the sensor, the integrated electromagnetic flowmeter is the integrated electromagnetic flowmeter, the split type becomes the split electromagnetic flowmeter, the flowmeter is a two-way measurement system, and the three integrators are installed: the forward total, the reverse total and the difference total

Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

Performance Technical parameter
Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type Integral type, remote type, submersible type, ex-proof type
Medium Temperature -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature -20~+60deg C
Ambient Humidity 5-100%RH(relative humidity)
Measuring Range Max 15m/s
Conductivity >5us/cm
Protection Class IP65(Standard); IP68(Optional for remote type)
Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal 4-20mA/Pulse
Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX

Electromagnetic flow meters offer several advantages, making them a popular choice in various industrial applications. Here are some of the key advantages of electromagnetic flow meters:

Usually there is more or less a mixture in the fluid in the measurement of some occasions. In general, in the presence of a small bubbling flow of oil and gas bubbles, it is still able to work normally, but the measurement is a fusion of the volume of oil bubbles, if the proportion of oil and gas rises to have caused a projectile flow, then the electrode may be covered by gas, resulting in the circuit is disconnected, the output shake is more likely to be directly damaged.

Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA

Pipe diameter and pipe vibration

The pipe diameter range of some types of flowmeters is not very wide. Therefore, if it is too large or too small, it will limit the selection of flowmeter varieties.

Suitability of electromagnetic flowmeters in chlor-alkali measurement chlor-alkali occupation measurement of brine and caustic soda, both of which have the same characteristics:

The electromagnetic flowmeter is constructed in such a way that it mainly consists of a number of key components that work together to measure the flow of a conductive liquid. The following is the main structure of the electromagnetic flowmeter and its functions:

Intelligent electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipelines, including acid, alkali, salt and other highly corrosive liquids.

Electromagnetic flow meter, also known as a magmeter, operates on the principle of electromagnetic induction to measure the flow rate of conductive fluids, such as water or other liquids with a certain level of electrical conductivity. Here’s a basic explanation of the principle behind electromagnetic flow meters:

According to different working conditions, split electromagnetic flowmeters can be divided into the following types:

1, structure method: different electromagnetic flowmeter structure its price is very different, Aister instrument electromagnetic flowmeter is divided into a type electromagnetic flowmeter, component type electromagnetic flowmeter;

Electromagnetic flowmeters are classified according to the assembly method of converters and sensors, with split type and one type. Split type electromagnetic flowmeter is relative to the integrated, its components are: measuring tube, electrode, excitation coil, iron core and yoke housing. Used to measure the volume flow of conductive liquid and slurry in closed pipes.

When measuring waste acid using an electromagnetic flowmeter, it’s crucial to choose electrodes that are suitable for the corrosive nature of the acid and that can withstand the specific conditions of the application. Common electrode materials for electromagnetic flowmeters used in corrosive environments include:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Electromagnetic flowmeters can achieve remote communication through various digital communication protocols. These protocols allow flowmeter data to be transmitted to remote monitoring systems, control rooms, or other devices for real-time monitoring, analysis, and control. Some common digital communication protocols used for remote communication with electromagnetic flowmeters include:

Once the installation location is determined, the next step is preparing the piping system. Ensure that the pipeline is clean and free from debris that could interfere with the operation of the flowmeter. In some cases, straight pipe runs are recommended both upstream and downstream of the flowmeter to allow for proper fluid flow development and stabilization. This helps in achieving optimal measurement accuracy.

The electromagnetic flowmeter should be installed with the flow direction aligned with the arrow on the flowmeter body. Proper orientation ensures that the magnetic field generated by the flowmeter’s coils is perpendicular to the fluid flow, allowing for accurate measurements. Additionally, it is essential to properly ground the flowmeter to minimize electrical noise and interference, ensuring the stability of the measurement signals.

The installation process involves securely mounting the flowmeter on the piping system using appropriate brackets or supports. Care should be taken to align the flowmeter properly and tighten all connections to prevent leaks. Adequate sealing measures must be implemented to prevent ingress of moisture or contaminants into the flowmeter, which could adversely affect its performance.