Common fault solutions for compressed air vortex flowmeters

5 main points of vortex flow meter selection

For energy measurement

Energy can be classified into primary energy, secondary energy, etc. Energy measurement is the scientific management of energy to achieve energy conservation and consumption reduction.

There are often some error factors in the calibration and use of flowmeter coefficient, which affect the accuracy of gas metering. The following are the factors that affect the accuracy of the steam flowmeter.

The water and wastewater treatment sector also benefits significantly from vortex flow meters. These meters are used to measure the flow of water in pipes, helping to monitor consumption, detect leaks, and optimize water treatment processes. Their robust construction and suitability for both clean and dirty water make vortex flow meters essential tools for managing water resources effectively.

In the field of modern industrial flow measurement, vortex flowmeters have become the preferred choice for measuring the flow of liquids, gases and steam due to their advantages such as simple structure, high reliability and wide application range. So, how does this star product achieve precise measurement? Let’s explore the scientific principle behind it.

When selecting a vortex flowmeter, it is necessary to provide the measured medium, product density and viscosity, working condition temperature, working condition pressure (, maximum flow rate, normal flow rate).

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

Vortex flowmeter is also known as Karman vortex flowmeter. It is a separation flowmeter made of the principle of natural oscillation of fluid. When a fluid flows at a sufficiently large velocity through an object perpendicular to the direction of the fluid, if the object is of appropriate size, it will produce a neatly aligned and reversed vortex train behind the object along two parallel lines.

The split vortex flowmeter is a kind of flowmeter suitable for measuring steam at high temperature, which can avoid the influence of interfering signals on the measurement of the instrument. So what are the characteristics of the split vortex flowmeter?

Vortex flowmeter is the use of fluid flowing through the obstruction to produce a stable vortex, by measuring the vortex generation frequency II to achieve flow measurement. Vortex flowmeter is composed of vortex flow sensor and flow display instrument. The display instrument is a general flow display instrument. The following introduces the installation points of steam flowmeter.

1. After power-on, there is fluid flow in the pipeline, but the vortex flowmeter has no signal output

Steam flowmeters are mainly used for flow measurement of industrial pipeline media fluids, such as gases, liquids, steam and various other media. Its characteristics are low pressure loss, wide measurement range, high accuracy, and it is almost unaffected by parameters such as fluid density, pressure, temperature, and viscosity when measuring the volumetric flow rate under working conditions.

The working principle of vortex flowmeter is to place a non-streamlined vortex generator in the fluid, so that the fluid is alternately separated on both sides of the generator, releasing two series of regularly staggered vortex flowmeter. In a certain range, the vortex separation frequency is proportional to the flow rate, and the vortex flowmeter can measure the flow rate of the medium by calculating the vortex separation frequency.

Vortex flowmeters, as a commonly used flow measurement instrument, have extensive applications in the industrial field. The following is a detailed analysis of the advantages and disadvantages of vortex flowmeters and their selection guidelines:

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. There are special phenomena and problems in the process of measurement. One of the key problems is that the vapor density value deviates too much from the design value, which brings significant measurement errors to the measurement results. At present, the density measurement instrument with mature technology has not been successfully applied, which brings certain difficulties to the steam flow measurement.

There are various types of flowmeters for measuring nitrogen, and each type has its specific application scenarios and advantages. The following are some common nitrogen flowmeters:

In HVAC (heating, ventilation, and air conditioning) systems, vortex flow meters are utilized to measure the flow rates of air and other gases. Their ability to provide accurate readings in a wide range of temperatures and pressures ensures efficient HVAC system operation. Vortex flow meters contribute to energy savings by enabling precise control of airflow and facilitating better management of heating and cooling processes.

Across various industries, including pharmaceuticals, food and beverage, and power generation, vortex flow meters continue to find applications in processes requiring precise fluid flow measurement. Their adaptability to different fluid types, low maintenance requirements, and reliable performance make them indispensable tools for optimizing industrial processes and ensuring the accurate allocation of resources.

Vortex flowmeter is based on the Karman vortex street principle, which is mainly performed by setting a non-streamlined vortex generator (resistance fluid) in the flowing fluid, and alternately producing two columns of regular vortices from both sides of the vortex generator.

Some common problems that may occur in the normal application of intelligent vortex flowmeters

The vortex flowmeter is used in measuring coke oven gas, and the coke oven gas in some coke plants has been developed in the direction of civil gas. As a result, the problem of gas measurement becomes more and more prominent, and the demand for accuracy of gas measurement becomes higher and higher. However, there will be some problems in use, let’s talk about the causes and solutions of these problems:

Insertable vortex flowmeters are widely used in the measurement of steam, gas and liquid flow due to their advantages such as simple structure, easy installation and low cost. However, in practical applications, its measurement performance is limited by multiple factors. If the selection or use is improper, it may lead to data deviation or even equipment damage. This article will conduct an in-depth analysis of the main limitations of the insertable vortex flowmeter to help users make reasonable selections and optimize their usage.

The vapor flowmeter has no moving parts, strong reliability, high precision, long life, and can measure the instantaneous flow and cumulative flow of liquid in a wide flow range.

In the process of diameter selection of vortex flowmeter, special attention should be paid to the fact that the diameter of vortex flowmeter cannot be selected according to the original pipe diameter on site. The diameter of the vortex flowmeter should be determined according to the parameters in the pipeline such as the flow range of the medium in the pipeline, working temperature and working pressure, and then combined with the technical parameters of the vortex flowmeter.

When the vortex flowmeter has no liquid flow in the pipeline, the receiver counts abnormally due to the noise generated by the pipeline vibration, and the sensitivity of the instrument should be adjusted.

Vortex flowmeter is a kind of instrument device to measure the flow of pipeline fluid, and it works by the principle of velocity vortex. Vortex flowmeter has two kinds of volume and mass flow measurement, which can be selected according to the situation of the field.

How to quickly solve faults encountered during the use of air vortex flowmeters

Vortex steam flowmeter is one of the main flowmeter products, widely used in petroleum, chemical industry, metallurgy, heating and other departments. Test and measure the flow of liquid, gas and steam.

Vortex flowmeter is a velocity flowmeter, which measures the volume flow rate in the working state.

Vortex flowmeter is a new type flowmeter for measuring fluid flow in closed pipeline according to Karman vortex principle. It is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions.

In the selection process of the vortex flow meter, in addition to the selection of a high-precision type in a comprehensive consideration of the demand, other accessories of the vortex flow meter are also very important, such as the selection of flow transmitters, the selection of compensatory pressure transmitters, and so on.