How to quickly solve faults encountered during the use of air vortex flowmeters

The main advantage of the temperature and pressure compensated vortex flowmeter is that the instrument coefficient is not affected by the physical properties of the measured medium and can be extended from one typical medium to other media.

Integrated intelligent vortex flowmeter troubleshooting

In the production process, each of the intelligent vortex flowmeters has passed a strict quality inspection, and each flow real flow calibration. If the meter does not work properly during use, please follow these steps to check.

Vortex flowmeter is the use of fluid flowing through the obstruction to produce a stable vortex, by measuring the vortex generation frequency II to achieve flow measurement. Vortex flowmeter is composed of vortex flow sensor and flow display instrument. The display instrument is a general flow display instrument. The following introduces the installation points of steam flowmeter.

The advantages of vortex flowmeters

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. In addition to the characteristics of the aforementioned vortex flowmeter, it also has the following characteristics:

In industrial process control, energy measurement and gas/liquid flow monitoring, vortex flowmeters have become an important choice for flow measurement due to their advantages such as simple structure, wide range and high stability. However, in the face of different working conditions and application requirements, how to make the correct selection is of vital importance. This article will start from the key parameters to provide you with a detailed analysis of the selection points of vortex flowmeters, helping you achieve the best configuration.

Vortex flow meters are highly versatile instruments widely utilized in various industrial applications to measure the flow of liquids, gases, and steam. One prominent application of vortex flow meters is in the oil and gas industry, where they play a crucial role in measuring the flow rates of hydrocarbons through pipelines. These meters are particularly adept at handling the challenging conditions present in oil and gas operations, including high pressures and temperatures. By accurately measuring flow rates, vortex flow meters contribute to efficient process control and optimization, ensuring that production and transportation systems operate smoothly and cost-effectively.

Vortex flowmeter is also known as Karman vortex flowmeter. It is a separation flowmeter made of the principle of natural oscillation of fluid. When a fluid flows at a sufficiently large velocity through an object perpendicular to the direction of the fluid, if the object is of appropriate size, it will produce a neatly aligned and reversed vortex train behind the object along two parallel lines.

Vortex flowmeters are widely used in the measurement of steam, gas and liquid flow due to their simple structure, high reliability and wide application range. However, this type of flowmeter is not omnipotent and may experience severe errors or even failure under certain working conditions. This article will reveal five key limitations of vortex flowmeters to help users avoid selection risks.

In the field of industrial gas flow measurement, vortex flowmeters, with their simple structure, high stability and wide application range, have become the ideal choice for monitoring the flow of various gases such as natural gas, steam and compressed air. Based on the Karman vortex street principle, it calculates the flow rate by detecting the vortex frequency generated when the fluid passes through the blocking fluid, and can achieve high-precision measurement without temperature and pressure compensation. The following is an analysis of the typical applications and technical advantages of vortex flowmeters in gas measurement.

Vortex flowmeter is used by many industries for its simple structure, small maintenance, constant accuracy, easy operation and wide application range.

One of the notable advantages of vortex flow meters is their versatility, as they can be employed in a wide range of applications across different industries. They are particularly useful for measuring the flow of fluids with varying viscosities, making them suitable for applications in petrochemical, pharmaceutical, and water treatment industries. Additionally, vortex flow meters are known for their ability to handle both high and low-flow conditions with consistent accuracy, providing reliable measurements across a broad operational range.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

Vortex flowmeters, as a commonly used flow measurement instrument, have extensive applications in the industrial field. The following is a detailed analysis of the advantages and disadvantages of vortex flowmeters and their selection guidelines:

Whether the temperature and pressure compensation is required for steam measurement by vortex flowmeter mainly depends on the properties of the steam being measured and the requirements of measurement accuracy.

Vortex flowmeters are versatile instruments commonly used in various industries for fluid flow measurement. Here are some applications of vortex flowmeters in different industries:

Vortex flowmeter is mainly used to set up a vortex generating body (resistance fluid) in the fluid, from both sides of the vortex generating body alternately to produce regular vortices, to measure the flow of fluid, vortex flowmeter is mainly used for industrial pipeline fluid flow measurement, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. In daily use, the output signal may be unstable, causing this phenomenon to be excluded from the following points:

steam flowmeter can only measure in one direction. When installing, make sure that the flow direction of the medium is consistent with the direction indicated by the arrow on the flowmeter.

Gas flowmeter is a general term for many measurable gas flows. Today, we mainly explain the installation conditions of vortex flowmeter.

Many owners will occasionally encounter that the vortex flowmeter does not have a flow display when using the vortex flowmeter. For this situation, Aister gives the following treatment methods:

The vapor flowmeter has no moving parts, strong reliability, high precision, long life, and can measure the instantaneous flow and cumulative flow of liquid in a wide flow range.

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

When choosing the right ammonia flow meter for you, several factors need to be considered to ensure the accuracy of the measurement results and the reliability of the equipment. Here’s a detailed buying guide:

Vortex flowmeter is a velocity flowmeter, which measures the volume flow rate in the working state. If you choose the table according to the volume flow rate, the mass flow rate provided by the customer should be converted into the volume flow rate under the working state, and then determine the diameter of the selected instrument against the volume flow parameter.

The working principle of vortex flowmeter is to place a non-streamlined vortex generator in the fluid, so that the fluid is alternately separated on both sides of the generator, releasing two series of regularly staggered vortex flowmeter. In a certain range, the vortex separation frequency is proportional to the flow rate, and the vortex flowmeter can measure the flow rate of the medium by calculating the vortex separation frequency.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

Vortex flowmeter is also known as Karman vortex flowmeter. Vortex flowmeter is a kind of separation flowmeter made by using the principle of natural oscillation of fluid. When a fluid flows at a sufficiently large velocity through an object perpendicular to the direction of the fluid, if the object is of appropriate size, it will produce a neatly aligned and reversed vortex train behind the object along two parallel lines.

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

Vortex flowmeter is a velocity flowmeter, which measures the volume flow rate in the working state. If you choose the table according to the volume flow rate, the mass flow rate provided by the customer should be converted into the volume flow rate under the working state, and then determine the diameter of the selected instrument against the volume flow parameter.

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)