What are the matters needing attention during the installation of a steam flowmeter

In chemical processing plants, vortex flow meters play a crucial role in measuring the flow of corrosive or abrasive liquids. Their resistance to harsh chemical environments, combined with their ability to offer accurate readings even in challenging conditions, makes them valuable assets for ensuring the efficiency and safety of chemical processes. The meters’ capability to handle different fluid types and maintain accuracy contributes to their widespread adoption in chemical industries.

Vortex flowmeter is a velocity flowmeter, which measures the volume flow rate in the working state.

The main advantage of the temperature and pressure compensated vortex flowmeter is that the instrument coefficient is not affected by the physical properties of the measured medium and can be extended from one typical medium to other media.

Vortex flowmeter is a kind of instrument device to measure the flow of pipeline fluid, and it works by the principle of velocity vortex. Vortex flowmeter has two kinds of volume and mass flow measurement, which can be selected according to the situation of the field.

Gas flowmeters should be installed indoors as much as possible. If they are installed outdoors, measures should be taken to avoid direct sunlight and prevent rain.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, vapor and other media. In addition to the characteristics of the aforementioned vortex flowmeter, it also has the following characteristics:

The advantages of vortex flowmeters

The measurement accuracy of the steam flowmeter is closely related to the pressure and temperature of the steam. Pressure compensation is recommended for measuring saturated steam, while temperature and pressure compensation is adopted for measuring superheated steam.

Nominal diameter: DN25～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Material: 304, 316L various materials
Measuring media： Steam, compressed air, liquid (single phase media)
LUGB flange clamped vortex street steam flowmeter is a commonly used structure, its body itself does not have a connection flange, in connection with the pipe, the flowmeter clamped between two special flanges, and then bolted.

The vortex flowmeter has a flow meter in the pipeline without output. The reasons for this failure and the corresponding solutions are as follows:

Vortex flowmeters, with their simple structure, high reliability and wide application range, occupy an important position in the field of industrial flow measurement. However, its measurement accuracy is affected by multiple factors, and how to ensure high-precision measurement has become a core issue of concern for users. This article will analyze the accuracy guarantee strategies of vortex flowmeters from the perspectives of design, installation, calibration and maintenance.

There are many types of flow meters for measuring nitrogen, and each type has its specific application scenarios and advantages. Here are some common nitrogen flowmeters:

Precautions for installation and use of vortex flow meter

In the field of industrial gas flow measurement, vortex flowmeters, with their simple structure, high stability and wide application range, have become the ideal choice for monitoring the flow of various gases such as natural gas, steam and compressed air. Based on the Karman vortex street principle, it calculates the flow rate by detecting the vortex frequency generated when the fluid passes through the blocking fluid, and can achieve high-precision measurement without temperature and pressure compensation. The following is an analysis of the typical applications and technical advantages of vortex flowmeters in gas measurement.

Vortex flowmeter is one of the commonly used instruments in daily production, therefore, failure will occur from time to time, the main reasons for the inaccurate flow accuracy of the vortex include: the influence of temperature on the measurement, the influence of the accumulation of the vortex generating body on the flow surface, the influence caused by the inconsistency between the distribution tube and the inner flow meter.

Many owners will occasionally encounter that the vortex flowmeter does not have a flow display when using the vortex flowmeter. For this situation, Aister gives the following treatment methods:

Temperature and pressure compensation integrated vortex flowmeter performance advantages:

1. Requirements for piping:

The inner diameter of the upstream and downstream piping at the installation point of the steam flowmeter is the same as the inner diameter of the flowmeter.

As industries continue to seek efficient and reliable flow measurement solutions, vortex flow meters stand out for their accuracy, adaptability, and durability. Their ability to provide real-time data and facilitate process optimization makes them indispensable tools for ensuring the efficient operation of various industrial processes where precise flow measurements are essential.

Measuring medium：Liquid, gas, saturated steam, superheated steam
Accuracy：Liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Working pressure：1.6MPa，2.5MPa，4.0MPa，6.4MPa
Medium temperature：Ordinary type -40 ~ 150℃
Medium temperature type -40 ~ 250℃
High temperature type -40 ~ 350℃
Output signal：Three-wire voltage pulse, low level 0 ~ 1V,
high level > 4V, duty cycle 50%;
Two-wire system standard current 4 ~ 20mA;
Three-wire system standard current 0 ~ 10mA
Working environment：-35℃～+60℃，Humidity ≤95%RH
Working power supply：DC12V；DC24V
Material：Carbon steel, stainless steel
Explosion-proof type：Intrinsically safe ExibIICT6

Before selecting the model, the type of the medium to be measured and the flow value (which can be an estimated value) should be determined first. Then, according to the flow range corresponding to the vortex flowmeter when measuring different media as shown in the table, the specification of the vortex flowmeter should be selected.

Vortex flowmeters play an important role in the measurement of steam, gas and liquid flow due to their simple structure, high reliability and wide application range. The probe, as its core sensing component, directly affects the measurement accuracy and stability of the instrument. This article will comprehensively analyze the key technologies of vortex flowmeter probes for you, helping you make a worry-free selection!

Nominal diameter: DN15～DN300mm
Accuracy: liquid ±1.0%, gas (steam) ±1.5%, plug-in ±2.5%
Structure form: Integrated, split, temperature and pressure compensation
Applicable medium: liquid, gas, saturated steam, superheated steam

With the continuous production progress of the reform and opening up industry, it has been applied in more and more industries, and the vortex flowmeter is widely used in large, medium and small pipeline water supply and drainage, industrial circulation, and sewage treatment.

Vortex flowmeters have advantages that other flowmeters do not have and have developed rapidly since their introduction. According to statistics, the proportion of vortex flowmeters used in developed countries such as Japan, Europe and America has increased significantly and they have been widely applied in various fields. Judging from the current trend, vortex flowmeters will play a dominant role in future flow meters and are ideal alternatives to orifice plate flowmeters.

Vortex flowmeter is mainly used for the flow measurement of industrial pipeline medium fluids, such as gas, liquid, steam and other media. It is characterized by small pressure loss, large range, high accuracy, and is almost not affected by fluid density, pressure, temperature, viscosity and other parameters when measuring volume flow under working conditions. There are no moving mechanical parts, so the reliability is high, the maintenance is small, and the instrument parameters can be stable for a long time.

The factors that affect the accurate measurement of vapor gas flowmeter are mainly the following:

1, pulse vortex flowmeter is a kind of high measurement accuracy, simple installation, small maintenance, a wide range of meters, is currently widely used in petrochemical, metallurgy, textile, urban construction, energy and other industries.

The method and requirements of temperature compensation will vary according to the specific application. In general, temperature compensation can be used in the following ways:

Vortex flowmeter is used to generate stable vortices when the fluid flows through the obstruction, and the flow measurement is achieved by measuring the frequency of the vortices. Vortex flowmeter is composed of vortex flow sensor and flow display instrument. The display instrument is a general flow display instrument. The following introduces the installation points of steam flowmeter.

In industrial process control, energy measurement and gas/liquid flow monitoring, vortex flowmeters have become an important choice for flow measurement due to their advantages such as simple structure, wide range and high stability. However, in the face of different working conditions and application requirements, how to make the correct selection is of vital importance. This article will start from the key parameters to provide you with a detailed analysis of the selection points of vortex flowmeters, helping you achieve the best configuration.