Electromagnetic flow meter several typical installation errors

Electromagnetic flow meters, like any complex instrumentation, require effective fault diagnosis methods to ensure their optimal performance and reliability. One common approach to diagnosing issues with electromagnetic flow meters involves the analysis of the sensor signals. Any deviation from the expected output can be indicative of potential problems within the system. Advanced diagnostic algorithms can be employed to detect abnormalities in the induced voltage or electromagnetic field, allowing for the identification of faults such as sensor drift, signal noise, or electrode fouling.

Selecting the appropriate installation point for an electromagnetic flowmeter is crucial for accurate and reliable measurements. Here are some considerations and guidelines to help you choose the right measuring installation point:

Electromagnetic flowmeter plays a multi-faceted role in farmland irrigation, mainly reflected in the following aspects:

High voltage electromagnetic flowmeters are commonly used in applications where the measurement of electrically conductive fluids is required. These flowmeters operate based on Faraday’s law of electromagnetic induction and are suitable for a variety of industrial processes. Here are some key application characteristics of high voltage electromagnetic flowmeters:

The structure of an electromagnetic flowmeter mainly consists of multiple key components, which work together to measure the flow of conductive liquids. The following are the main structural components and functions of the electromagnetic flowmeter:

How to correctly select the installation point of the electromagnetic flowmeter

The shell protection level of the ordinary electromagnetic flowmeter sensor is IP65 (the dustproof and anti-splash level stipulated by GB4208), and the requirements for the installation site are:

Electromagnetic flowmeters generally operate normally for a long time without maintenance after installation, and then require maintenance and daily inspection.

Electromagnetic flowmeter installation instructions, how to install electromagnetic flow meter?

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

With the continuous acceleration of industrialization, the problem of environmental pollution is becoming more and more serious, and the call of society for sustainable development is getting higher and higher, so the control of pollution is more urgent.

Electromagnetic flowmeter in use, we need to pay attention to what? Today for you to do a simple description, I hope you pay attention to the following points about the maintenance of electromagnetic flowmeters:

Suitability of electromagnetic flowmeters in chlor-alkali measurement chlor-alkali occupation measurement of brine and caustic soda, both of which have the same characteristics:

Electromagnetic flowmeter in the industry has achieved good results, then as the core accessories of electromagnetic flowmeter – electrode, electrode is contact with the measured medium more accessories, then the cleaning details of the electrode is a crucial point, of course, also pay attention to a certain method.

electromagnetic flowmeters have a wide range of applications across diverse industries, addressing the need for accurate and efficient fluid flow measurement in fields as varied as water management, industrial processes, energy production, environmental monitoring, and HVAC systems. Their adaptability and reliability make them indispensable tools in ensuring precise fluid flow measurements for improved process control and operational performance.

Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)

When measuring waste acid using an electromagnetic flowmeter, it’s crucial to choose electrodes that are suitable for the corrosive nature of the acid and that can withstand the specific conditions of the application. Common electrode materials for electromagnetic flowmeters used in corrosive environments include:

The sewage flowmeter has a wide range of applications and is favored by the owner, but the application performance of the sewage flowmeter has a great relationship with the installation on site. Aister makes the following requirements for the installation points of the sewage flowmeter:

With the speeding up of urbanization process in our country, environmental pollution is increasingly serious. Because in sewage treatment, it is necessary to analyze and control the discharged sewage, additives, sludge, etc., so the flow measurement is very important. Among the many flowmeter products used for sewage measurement, electromagnetic flowmeter measurement accuracy is higher.

Pipe diameter and pipe vibration

The pipe diameter range of some types of flowmeters is not very wide. Therefore, if it is too large or too small, it will limit the selection of flowmeter varieties.

The measuring channel of the electromagnetic flowmeter is a smooth straight pipe of an unimpeded flow detector, which is not easy to block and is suitable for measuring liquid-solid two-phase fluids containing solid particles or fibers, such as paper pulp, coal water pulp, mineral pulp, mud and sewage.

Electromagnetic flowmeters generally operate normally for a long time without maintenance after installation, and then require maintenance and daily inspection. The electromagnetic flowmeter can not receive the signal or the signal is too weak is a small problem. So there is no surprise, carefully do the following steps can be solved.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

Performance Technical parameter
Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type Integral type, remote type, submersible type, ex-proof type
Medium Temperature -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature -20~+60deg C
Ambient Humidity 5-100%RH(relative humidity)
Measuring Range Max 15m/s
Conductivity >5us/cm
Protection Class IP65(Standard); IP68(Optional for remote type)
Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal 4-20mA/Pulse
Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX

Split electromagnetic flowmeters are mainly used to measure the volume flow of conductive liquid and slurry in closed pipes. Including acid, alkali, salt and other highly corrosive liquids.

Electromagnetic flowmeter as a widely used precision instrument products, whether it is the purchase, installation and commissioning and use process need to spend a lot of energy, then, the use of electromagnetic flowmeter should pay attention to what problems?

Installing electromagnetic flowmeters correctly is essential for ensuring accurate and reliable flow measurement. Here are some precautions to consider when installing electromagnetic flowmeters:

Sewage flowmeter can be widely used in municipal water supply, steel, petroleum, chemical, electric power, industry, water conservancy, water resources and other departments of liquid volume flow measurement, especially suitable for channels, small river flow measurement and environmental protection disposal of sewage measurement.

During the operation of the intelligent electromagnetic flowmeter, the empty pipe alarm situation is often encountered. The so-called empty pipe alarm of the electromagnetic flowmeter refers to checking whether the measured liquid fills the controller’s measuring tube and detecting the cause of the empty pipe alarm.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s