Electromagnetic Water Flowmeter DC3-24V Drink Water Flow Sensor

In the electromagnetic flowmeter installation and debugging stage there will be some failures, below, we will understand the specific causes of the failure at this stage and their elimination methods.

The electromagnetic flow meter consists of a non-conductive pipe lined with a conductive material, typically made of metal. The meter contains coils or electrodes positioned opposite each other on the pipe’s inner walls. A magnetic field is then generated by passing a current through these coils, creating a measurable voltage across the fluid. The induced voltage, or EMF, is directly proportional to the fluid’s velocity, allowing the flow meter to accurately determine the flow rate. Importantly, this principle remains effective regardless of the fluid’s conductivity, making electromagnetic flow meters suitable for a wide range of applications, including water, wastewater, and various industrial processes.

Electromagnetic flowmeters, also known as magmeters, are devices that measure the flow of electrically conductive fluids using the principles of electromagnetic induction. There are several types of electromagnetic flowmeters, each with its own characteristics and applications. Here are some common types:

The transducer in the split electromagnetic flowmeter can form a body or separate type with the sensor, the integrated electromagnetic flowmeter is the integrated electromagnetic flowmeter, the split type becomes the split electromagnetic flowmeter, the flowmeter is a two-way measurement system, and the three integrators are installed: the forward total, the reverse total and the difference total; Can be displayed. And has a variety of outputs: current, pulse, digital communication, HART, taking split electromagnetic flowmeter as an example to introduce what problems should be paid attention to when installing:

The measuring accuracy and stability of the electromagnetic flowmeter is directly related to whether the electromagnetic flowmeter housing is grounded.

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s
Electromagnetic flow meter is one of the most popular flow meters. Flange type electromagnetic flow meter has been used for more than 50 years worldwide. It is widely used for all conductive liquids in every industry, such as water, acid, alkali, milk, slurry etc.

Selecting the right electromagnetic flowmeter involves considering various factors to ensure it meets the specific requirements of your application. Here’s a step-by-step guide to help you choose an electromagnetic flowmeter:

What are the advantages of electromagnetic flowmeter measurement for sewage measurement? The plug-in electromagnetic flowmeter is composed of two parts: flow sensor and transmitter.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

Electromagnetic flowmeter as a commonly used flow measurement instrument, the choice of its material is also an important factor. Because in the electromagnetic flowmeter, the part in contact with the medium is only the electrode and the inside of the measuring tube, it is necessary to select the correct electrode and lining material according to the characteristics of different media.

The shortage of water resources and the impact of sewage on the environment are the two major problems facing the solution of water resources. In the process of solving these problems, the flowmeter has a role that cannot be ignored. Choosing a good sewage flowmeter plays a crucial role in solving the problem.

1. The sensor structure of the electromagnetic flowmeter is simple, and there are no moving parts in the measuring tube, nor any throttling parts that hinder the flow of fluid. So when the fluid through the flow timing will not cause any additional pressure loss, electromagnetic flowmeter is a very low energy consumption flow meter.

electromagnetic flowmeters have a wide range of applications across diverse industries, addressing the need for accurate and efficient fluid flow measurement in fields as varied as water management, industrial processes, energy production, environmental monitoring, and HVAC systems. Their adaptability and reliability make them indispensable tools in ensuring precise fluid flow measurements for improved process control and operational performance.

Structure Type: Integral type, remote type, submersible type, ex-proof type
Medium Temperature: -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature: -20~+60deg C
Ambient Humidity: 5-100%RH(relative humidity)
Measuring Range： Max 15m/s
Conductivity： >5us/cm
Protection Class： IP65(Standard); IP68(Optional for remote type)
Process Connection： Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal： 4-20mA/Pulse
Communication： RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply： AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)

The shell protection level of the ordinary electromagnetic flowmeter sensor is IP65 (the dustproof and anti-splash level stipulated by GB4208), and the requirements for the installation site are:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

1. The role of the electromagnetic flowmeter grounding ring: the grounding ring is directly in contact with the medium through the grounding electrode, and then grounded with the flange of the electromagnetic flowmeter through the grounding ring to achieve equal potential with the ground to eliminate interference.

We have introduced a lot of relevant information about electromagnetic flowmeters before, and today we mainly introduce several typical installation errors to help you avoid these problems.

Electromagnetic flowmeter is a speed meter to measure the volume flow of conductive media. While carrying out on-site monitoring and display, it can output standard current signals for recording, adjustment and control, realizing automatic control of detection, and realizing long-distance transmission of signals. It can be widely used in water, chemical, coal, environmental protection, textile, metallurgy, paper and other industries in the flow measurement of conductive liquid. The structure of the instrument has one type and one type.

Performance Technical parameter
Size DN3-DN3000mm
Nominal Pressure 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy +/-0.5%(Standard)     +/-0.3% or +/-0.2%(Optional)
Liner PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode SUS316L, Hastelloy B, Hastelloy C       Titanium, Tantalum, Platinium-iridium
Structure Type Integral type, remote type, submersible type, ex-proof type
Medium Temperature -20~+60 degC(Integral type)
Remote type ( Neoprene ,Hard Rubber ,Polyurethane ,EPDM) -10~+80degC
Remote type(PTFE/PFA/FEP) -10~+160degC
Ambient Temperature -20~+60deg C
Ambient Humidity 5-100%RH(relative humidity)
Measuring Range Max 15m/s
Conductivity >5us/cm
Protection Class IP65(Standard); IP68(Optional for remote type)
Process Connection Flange (Standard), Wafer, Thread, Tri-clamp etc (Optional)
Output Signal 4-20mA/Pulse
Communication RS485(Standard), HART(Optional),GPRS/GSM (Optional)
Power Supply AC220V (can be used for AC85-250V)
DC24V (can be used for DC20-36V)
DC12V (optional), Battery Powered 3.6V (optional)
Power Consumption <20W Alarm Upper Limit Alarm / Lower Limit Alarm Self-diagnosis Empty Pipe Alarm, Exciting Alarm Explosion Proof ATEX

Proper installation of electromagnetic flowmeters is crucial to ensure accurate and reliable measurement of fluid flow in various industrial applications. The first step in the installation process involves selecting an appropriate location for the flowmeter. It is essential to place the flowmeter in a section of the piping system where the flow profile is stable, avoiding areas with turbulence, elbows, or other disturbances that may affect the accuracy of measurements. Additionally, the installation site should provide easy access for maintenance and calibration activities.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard), 0.3% or 0.2% (Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Output Signal: 4-20mA/Pulse

In addition to signal analysis, real-time monitoring is a crucial aspect of fault diagnosis for electromagnetic flow meters. Continuous assessment of key parameters, such as fluid conductivity and temperature, can help detect anomalies that may impact meter accuracy. For instance, sudden changes in conductivity might signal issues like fluid contamination or changes in fluid composition, prompting the need for further investigation.

In the flow measurement of domestic sewage, it is very important to choose the right flowmeter to ensure the accuracy and reliability of the measurement results. Here are some suggestions to help you choose the right flowmeter for domestic sewage:

After the initial debugging and normal operation for a period of time, the split electromagnetic flowmeter fails in the operation process, the common causes of failure are: the internal flow sensor connection layer, lightning strikes, environmental changes. Below, the staff of the flowmeter manufacturer will lead you to understand some common faults of the split electromagnetic flowmeter.

Electromagnetic flowmeters, commonly known as magmeters, are a sophisticated and versatile type of flow measurement device widely used in industrial applications. Unlike traditional mechanical flow meters, electromagnetic flowmeters operate on the principle of electromagnetic induction to provide highly accurate and reliable measurements of liquid flow. The technology behind these devices makes them suitable for a diverse range of industries where precise flow measurement is crucial for various processes.

Size: DN3-DN3000mm
Nominal Pressure: 0.6-1.6Mpa(2.5Mpa/4.0Mpa/6.4Mpa…Max 42Mpa)
Accuracy: +/-0.5%(Standard) +/-0.3% or +/-0.2%(Optional)
Liner: PTFE, Neoprene, Hard Rubber, EPDM, FEP, Polyurethane, PFA
Electrode: SUS316L, Hastelloy B, Hastelloy C Titanium, Tantalum, Platinium-iridium
Structure Type: Integral type, remote type, submersible type, ex-proof type

Electromagnetic flowmeter selection principle:

The correct selection of electromagnetic flowmeter is the prerequisite to ensure the normal use of the instrument. The diameter, flow range, lining material, electrode material and output current of the electromagnetic flowmeter should be determined according to the physical and chemical properties of the measured flow medium, and can adapt to the field environment and meet the technical indicators and performance requirements.

Installing electromagnetic flowmeters correctly is essential for ensuring accurate and reliable flow measurement. Here are some precautions to consider when installing electromagnetic flowmeters:

The installation of the electromagnetic flowmeter depends on the requirements of the customer’s working conditions, and then select the type, and install it according to the instructions or the guidance of the flowmeter manufacturer’s staff. The following points need to be noted when installing the electromagnetic flowmeter:

Measuring medium: Conductive liquid
Diameter range: DN3mm～DN3000mm
Accuracy: ± 0.5% of the indicated value, optional ± 0.3% or ± 0.2%
Measuring range (Flow rate): 0.01m/s～15m/s

For the pipeline supporting the electromagnetic flowmeter, the factors affecting the accuracy of the plug-in electromagnetic flowmeter are mainly the length of the straight pipe section and the inner diameter of the pipeline:

Several electromagnetic flowmeters are used in the gasification unit, and the faults encountered during the test run of the gasification unit are as follows: